Products catalog

  • Conveyor belt misalignment switch (Belt Sway Switch) | for monitoring the position and deviation of a conveyor belt | 2×SPDT | IP67 | AC380V 5A

    Code: ES-XLPP-I

    Smart conveyor belt misalignment switch designed for monitoring the position of a conveyor belt and detecting belt deviation. The device automatically detects when the belt shifts away from the central trajectory and activates a control or emergency stop signal, ensuring timely response to belt deviation, helping to prevent equipment damage, reducing downtime, and improving the safety of the entire conveying system. 

  • Technical specifications

    Contact type: 2 × SPDT (two changeover contacts)
    Contact load: AC 380V – 5A DC 24V – 5A
    Maximum current: 5A
    Protection class: IP67
    Certificates: CE, ISO
    Operating temperature: −40°C … +50°C
    Relative humidity: 0–95 %
    Atmospheric pressure: 80–110 kPa
    Operating force: 75–100 N
    First level activation angle: 15°
    Output type: 2 SPDT contacts
    Smart function: Smart monitoring (belt misalignment monitoring)

    Functions

    Conveyor belt misalignment control – the switch detects belt deviation from the normal operating trajectory and activates a signal or stops the system
    Dual contact output (2×SPDT) – allows simultaneous transmission of a warning signal and an emergency stop command
    High protection class IP67 – ensures reliable operation in dusty, humid or outdoor environments
    Wide temperature range – stable operation from –40°C to +50°C, suitable for demanding industrial conditions
    Reliable mechanical construction – 75–100 N operating force allows accurate detection of belt contact and deviation
    Fast response to deviation – first level activation angle – 15°, enabling early detection of the problem

    Application

    For industrial engineers and project designers: Used in the design of automated conveying systems where safe conveyor operation must be ensured. Integrated into PLC, SCADA or industrial controller systems as a protection element. Suitable for projects in mining industry, cement plants, logistics terminals, grain elevators, warehouse automation and power generation facilities.

    For electricians and automation specialists: The switch is easily integrated into existing conveyor safety systems. Used for protection against belt slipping, alarm systems, automatic stopping functions and PLC control systems.

    For maintenance specialists: The device helps prevent conveyor belt damage, reduce downtime, detect mechanical defects in conveyor systems and improve operational safety in industrial environments.

    Advantages

    High protection class IP67 – resistant to dust and water
    2×SPDT contacts – flexible integration into control systems
    Wide operating temperature range –40°C to +50°C
    CE and ISO certificates
    Suitable for demanding industrial environments
    Early detection of conveyor belt deviation
    Improves equipment safety and reduces downtime

    Disadvantages

    Requires proper mechanical installation on the conveyor structure
    Used only for belt misalignment detection – not for full diagnostics of all conveyor types
    For full protection, several switches are often installed along the entire conveyor length 

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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