Products catalog

Reactive Power Compensation Devices

  • KibirkštisFazė
    Paying for reactive energy, capacitors running hot, or the controller "can't keep up"? The usual culprits are a miscalculated rating, relying on the 440 V rating of capacitors on a 400 V network, or harmonics – see what to choose, rent an analyser or ask us.
  • Reactive power compensation guide: how many kvar you need, which capacitors, controllers and contactors

    This guide gives you a quick selection by situation, a worked calculation of the required compensation power, the conversion of 440 V capacitor ratings to a 400 V network, and the rule for when detuning reactors are required. It also includes a matrix of all products in the group, a checklist, the most common mistakes with diagrams, and practical FAQs. The product group covers three-phase capacitors (440 V, Lifasa POLT / POLB HD), automatic controllers (LED 6–12, 16 steps, Lifasa MCE ADV and MASTER), capacitor-duty contactors and the Lifasa MCA PLUS II network analyser. Specific parameters are given in each product description.

    Colour key: ■ information · ■ benefit, solution · ■ ⚠ check · ■ ⚡ safety, mistakes

    ☝ ELSprendimai recommends: selection in 30 s →
    Know your kW and cos φ? The table instantly shows how many kvar and which steps you need.

    Selection in 30 s: how many kvar and which steps you need

    Find the row for your site's active power P (kW) and the column for your current cos φ. The cell shows the actual compensation power required, the set of 440 V capacitor steps and what that set actually delivers on a 400 V network. The target everywhere is cos φ 0.95.

    How to read a cell: first line – actual kvar required (Q = P · (tan φ1 − tan φ2)); second – step set by 440 V rating label (e.g. “5 + 3×10” = one 5 kvar and three 10 kvar capacitors); third – what that set delivers on a 400 V network and how many steps the panel will have.
    P, kW ↓ / cos φ now → 0.70 0.75 0.80 0.85
    20 kW 14 kvar
    5 + 2×10 kvar
    ≈ 21 kvar @ 400 V · 3 st.
    11 kvar
    3×5 kvar
    ≈ 12 kvar @ 400 V · 3 st.
    8 kvar
    2×5 kvar
    ≈ 8 kvar @ 400 V · 2 st.
    6 kvar
    2×5 kvar
    ≈ 8 kvar @ 400 V · 2 st.
    30 kW 21 kvar
    5 + 2×10 kvar
    ≈ 21 kvar @ 400 V · 3 st.
    17 kvar
    5 + 2×10 kvar
    ≈ 21 kvar @ 400 V · 3 st.
    13 kvar
    5 + 1×10 kvar
    ≈ 12 kvar @ 400 V · 2 st.
    9 kvar
    3×5 kvar
    ≈ 12 kvar @ 400 V · 3 st.
    50 kW 35 kvar
    5 + 4×10 kvar
    ≈ 37 kvar @ 400 V · 5 st.
    28 kvar
    5 + 3×10 kvar
    ≈ 29 kvar @ 400 V · 4 st.
    21 kvar
    5 + 2×10 kvar
    ≈ 21 kvar @ 400 V · 3 st.
    15 kvar
    5 + 2×10 kvar
    ≈ 21 kvar @ 400 V · 3 st.
    75 kW 52 kvar
    10 + 3×20 kvar
    ≈ 58 kvar @ 400 V · 4 st.
    41 kvar
    10 + 2×20 kvar
    ≈ 41 kvar @ 400 V · 3 st.
    32 kvar
    5 + 4×10 kvar
    ≈ 37 kvar @ 400 V · 5 st.
    22 kvar
    5 + 3×10 kvar
    ≈ 29 kvar @ 400 V · 4 st.
    100 kW 69 kvar
    10 + 4×20 kvar
    ≈ 74 kvar @ 400 V · 5 st.
    55 kvar
    10 + 3×20 kvar
    ≈ 58 kvar @ 400 V · 4 st.
    42 kvar
    10 + 2×20 kvar
    ≈ 41 kvar @ 400 V · 3 st.
    29 kvar
    5 + 3×10 kvar
    ≈ 29 kvar @ 400 V · 4 st.
    150 kW 104 kvar
    20 + 3×40 kvar
    ≈ 116 kvar @ 400 V · 4 st.
    83 kvar
    20 + 2×40 kvar
    ≈ 83 kvar @ 400 V · 3 st.
    63 kvar
    10 + 4×20 kvar
    ≈ 74 kvar @ 400 V · 5 st.
    44 kvar
    10 + 3×20 kvar
    ≈ 58 kvar @ 400 V · 4 st.
    200 kW 138 kvar
    20 + 4×40 kvar
    ≈ 149 kvar @ 400 V · 5 st.
    111 kvar
    20 + 3×40 kvar
    ≈ 116 kvar @ 400 V · 4 st.
    84 kvar
    20 + 2×40 kvar
    ≈ 83 kvar @ 400 V · 3 st.
    58 kvar
    10 + 3×20 kvar
    ≈ 58 kvar @ 400 V · 4 st.
    The kit will need
    • capacitors as per the cell: 5 · 10 · 20 · 40 kvar;
    • the same number of capacitor-duty contactors (rating ≥ step power);
    • protection for each step – gG fuses at 1.6–1.8 In (see the table “440 V capacitor on a 400 V network”);
    • a 6-step controller – all table options need up to 5 steps, leaving one output spare;
    • a X/5 A current transformer at the incomer.
    ⚠ The table does not apply if
    • the site has many frequency inverters, UPS or LED loads (Gh/Sn > 10 %) – see Harmonics and detuned reactors;
    • P and cos φ are taken from equipment nameplates rather than measured – first rent a power quality analyser;
    • the load almost disappears at night and the smallest step is too large – choose a smaller first step;
    • you plan to expand – choose an 8, 12 or 16-step controller.

    The table is indicative: steps are selected so that the set delivers at least ~95 % of the required power on a 400 V network, and the smallest step allows cos φ to be held precisely. Final power and steps are confirmed by measurement and design.

    Solution levels: from a single step to a professional PFC panel

    Find your level – each next level adds more control and protection. Start with the lowest level that solves your problem.

    Level 1. Replacing a single step
    A capacitor in an old panel has burnt out or bulged. If the panel has detuned reactors – do not fit 440 V.
    Level 2. Individual motor compensation
    One large motor running for long periods: pump, fan, compressor.
    • a fixed 5 or 10 kvar capacitor or Lifasa POLT, connected downstream of the motor contactor;
    • power ≤ ~90 % of the motor's no-load reactive power.
    Not at a frequency inverter output.
    Level 3. Automatic panel up to 6 steps
    Workshop, farm, warehouse: load varies over the day, Q up to ~150 kvar. The most common solution.
    Level 4. Large panel and monitoring
    Many steps, BMS / SCADA, phase imbalance.
    • 12 or 16-step controller; for rapidly changing loads – with dynamic outputs for thyristor switches;
    • Lifasa MASTER12 with RS-485 Modbus or MCA PLUS II for incomer monitoring.
    Level 5. Site with harmonics
    Many frequency inverters, UPS, LED; Gh/Sn > 20 %.

    What do you need? Quick selection

    Situation Solution Where to look
    A reactive energy charge has appeared on the bill, and the actual cos φ is unknown Measure first: a 7–14-day three-phase recording shows active power, cos φ and how they vary over the day. Without measurement, the rating is chosen "by eye". Analyser rental, MCA PLUS II
    One large motor runs for long periods (pump, fan, compressor) Individual compensation: a fixed capacitor is connected downstream of the motor contactor and switches on together with the motor. Its rating must not exceed ~90% of the motor's no-load reactive power. Lifasa POLT, 440 V 5 / 10 kvar
    Many different loads that vary over the day Automatic compensation cabinet: controller + contactors + capacitor steps. The controller switches the steps automatically according to cos φ. LED 6–12, MCE ADV, contactors, 440 V
    Site has many VFDs, LED lighting, UPS units, computers Assess harmonics (THDi, Gh/Sn) before buying. Up to 20% – heavy-duty or higher-voltage capacitors; above that – detuned compensation with reactors. Harmonics and reactors, POLB HD
    Remote monitoring, alarms or Modbus required Controller with RS-485 Modbus/RTU and temperature measurement, or a separate network analyser MASTER06 / MASTER12, MCA PLUS II
    A capacitor, contactor or controller has burnt out in an old cabinet Replace the step with one of the same rating and the same rated voltage. If the cabinet has reactors, do not fit a 440 V capacitor. 440 V, POLB HD, contactors, MCE ADV
    Large cabinet (more than 12 steps) or very rapidly changing load 16-step controller that also has dynamic outputs for thyristor switches 16 steps

    How compensation works and what a cabinet consists of

    Motors, transformers and reactors draw from the network not only active power P (kW), which does the work, but also reactive power Q (kvar) to build up the magnetic field. Reactive power does no work, but it increases the current in cables and in the transformer. A capacitor "generates" this reactive power locally, so it is no longer drawn from the network: current, losses and the reactive energy charge all go down.

    Example: P = 100 kW, 400 V Before compensation (cos φ 0.75) After compensation (cos φ 0.95)
    Apparent power S 133 kVA 105 kVA
    Incomer current ~192 A ~152 A
    Losses in cables and transformer (∝ I²) 100 % ~62 %

    An automatic cabinet consists of the following chain:

    Current transformer X/5 A
    at the incomer, upstream of all outgoing feeders
    →
    Controller
    measures cos φ and switches the steps
    →
    Contactors
    capacitor-duty, with inrush-current limiting resistors
    →
    Fuses / MCBs
    for each step
    →
    Capacitor steps
    with discharge resistors; with reactors where harmonics are present

    Wiring diagram: automatic compensation cabinet

    L1 L2 L3 Incomer 3~ 400 V, 50 Hz CT X/5 A (P1 → supply side) Mloads Controllercos φ1 2 3 … n I (S1–S2) U 3~ protection K1contactor C1 discharge R 3~ protection K2contactor C2 discharge R 3~ protection K3contactor C3 discharge R 5 kvar10 kvar20 kvar relay outputs → coils CT – at the incomer, upstream of all feeders. Connect the voltage and current measurement phases according to the controller'sinstructions (often CT – L1, voltage – L2–L3; MCE ADV detects them automatically).

    Schematic diagram. The CT at the incomer measures the total current; the controller drives the contactor coils via its relay outputs according to cos φ. Each step: protection → capacitor contactor → three-phase capacitor with discharge resistors. The diagram is illustrative – the working diagram is prepared by the designer according to the controller's instructions.

    ⚠ Diagrams are illustrative. This is not a wiring diagram for installation. Connection must be carried out by a certified electrician in accordance with the design and the instructions of the controller and capacitor manufacturers. UAB “Elektrotechnikos sprendimai” accepts no responsibility for the connection and installation of the equipment.

    For business consumers, reactive energy is usually metered (kVArh), and exceeding the permitted limit or feeding reactive energy back into the grid is charged extra. The specific limits and prices are set out in your contract with the grid operator.

    How many kvar do you need? Calculation with an example

    Qc = P · (tg φ1 − tg φ2) = P · k
    P – active power (kW), φ1 – present, φ2 – target power factor. Take P and cos φ from measurements or meter data, not from equipment nameplates.

    Coefficient k (kvar per kW):

    Present cos φ Iki 0.95 Iki 0.98 Iki 1.00
    0.65 0.84 0.97 1.17
    0.70 0.69 0.82 1.02
    0.75 0.55 0.68 0.88
    0.80 0.42 0.55 0.75
    0.85 0.29 0.42 0.62
    0.90 0.16 0.28 0.48
    Example. Workshop: P = 100 kW, measured cos φ = 0.75, target 0.95.
    Qc = 100 · 0.55 ≈ 55 kvar of actual output on a 400 V network.
    The rated output of the 440 V capacitors must be about 55 / 0.83 ≈ 67 kvar. Steps of 5 + 10 + 15 + 20 + 20 kvar (440 V) = 70 kvar are suitable; on a 400 V network this gives about 58 kvar.
    That is 5 steps, so choose a 6-step controller (one output spare), 5 contactors and protection for each step. The smallest step (5 kvar) determines how precisely the controller will maintain cos φ.

    Measurements before and after compensation

    Compensation without measurement is guesswork. The "before" measurement shows how many and which steps are needed, the commissioning check shows whether the cabinet is wired correctly, and the "after" measurement shows whether the target has been achieved.

    1. Before selecting equipment

    Kas How
    Where and for how long At the incomer (downstream of the main breaker), 7–14 days, covering working days, the weekend and night time. Logging interval – 1–15 min.
    What to record U and I per phase, P (kW), Q (kvar), cos φ, energy (kWh, kvarh). If the analyser supports it – THDu and THDi.
    Additional data 12 months of bills (kWh and kvarh), transformer rating Sn, list of VFDs, UPS units and other non-linear loads, solar PV plant.
    What we get Maximum Q required – total cabinet rating; minimum Q – smallest step; cos φ at night – risk of overcompensation; THD – whether reactors are needed.

    2. Commissioning check

    What to check How, and what the result should be
    CT phase and direction With no steps switched in, the controller must show an inductive cos φ and positive P. A capacitive cos φ with no steps – S1–S2 swapped or wrong phase.
    Current of each step Measure the current of each phase with a clamp meter: I ≈ Q / (√3 · U). E.g. 440 V 20 kvar on a 400 V network – about 24 A. Phase currents must be similar.
    Step switching In manual mode, switch the steps in one at a time: the contactor closes without arcing, cos φ rises, and reconnection happens only after the delay.
    Discharge After a step is disconnected, the residual voltage must be ≤ 75 V after 3 min. Check with a meter.
    Temperature After 1–2 h of operation, check cabinet and capacitor temperature and connection heating (with a thermal camera, if available).

    3. After compensation (7-day recording)

    Indicator Expected result
    cos φ (tg φ) Daily average 0.95–0.98 (tg φ ≈ 0.33–0.20). At night and at weekends – no capacitive overcompensation.
    Current and power Incomer current and S have decreased; transformer and cables are less loaded.
    THDu With capacitors switched in, THDu must not rise significantly. An increase indicates a resonance risk – reactors are needed.
    Step operation Steps do not switch continuously; the number of switching operations is reasonable (MASTER and MCE ADV display or log it).
    Bill Within 1–2 months, the reactive energy charge should fall or disappear.

    Calculated before-and-after example (P = 100 kW, 400 V; this is a calculation, not a measurement at a specific site):

    Indicator Before After
    cos φ 0.75 0.95
    Reactive power Q 88 kvar 33 kvar
    Apparent power S 133 kVA 105 kVA
    Incomer current ~192 A ~152 A
    Losses in cables and transformer 100 % ~62 %
    Periodic maintenance
    • Every 6–12 months: compare step currents with the commissioning measurements. If current has dropped by more than ~10%, the capacitor is ageing.
    • Condition of contactor contacts, fuses and connections; tightening of connections.
    • Cabinet ventilation, filters, fan, thermostat.
    • Controller alarm log: overcompensation, overvoltage, overcurrent, temperature.

    For before-and-after measurements you can rent the Smart-MAIC D103 three-phase analyser, and for permanent monitoring at the incomer, install the Lifasa MCA PLUS II.

    440 V capacitor on a 400 V network: how many kvar you really get

    Capacitor output is proportional to the square of the voltage: Q400 = Q440 · (400 / 440)² ≈ 0.83 · Q440. The label states the 440 V rating, but on a 400 V network the capacitor delivers about 17% less. However, a 440 V capacitor operates with a voltage margin, runs cooler and tolerates moderate harmonics better.

    Capacitor Rated output (440 V) Actual output on 400 V network Current on 400 V network Protection gG (1.6–1.8 I) · cables (≥ 1.5 I)
    440 V 5 kvar 5 kvar 4.1 kvar 6.0 A 10 A · ≥ 9 A
    440 V 10 kvar 10 kvar 8.3 kvar 11.9 A 20 A · ≥ 18 A
    440 V 15 kvar 15 kvar 12.4 kvar 17.9 A 32 A · ≥ 27 A
    440 V 20 kvar 20 kvar 16.5 kvar 23.9 A 40 A · ≥ 36 A
    440 V 25 kvar 25 kvar 20.7 kvar 29.8 A 50 A · ≥ 45 A
    440 V 30 kvar 30 kvar 24.8 kvar 35.8 A 63 A · ≥ 54 A
    440 V 40 kvar 40 kvar 33.1 kvar 47.7 A 80 A · ≥ 72 A

    Size cables and protection with a margin: capacitance tolerance is up to +10%, and harmonics increase the RMS current. The 440 V description gives a maximum permissible overcurrent of 1.3 In. Final cross-sections and protection are determined by the design and the manufacturer's instructions.

    Harmonics and reactors: when standard capacitors are not enough

    VFDs, rectifiers, UPS units, LEDs and IT equipment distort the current. A capacitor's impedance is lower at higher frequencies, so harmonic currents "push" into the capacitors: they overheat, bulge, protection trips, and together with the transformer inductance resonance can occur. An indicative rule compares the power of non-linear loads Gh (kVA) with the transformer rating Sn (kVA):

    Gh / Sn Solution In our range
    ≤ 10 % Standard capacitors 440 V, POLT / POLB HD
    10–20 % Heavy-duty capacitors or capacitors with ~10% higher rated voltage 440 V capacitors on a 400 V network, POLB HD
    20–50 % Capacitors with reactors (typically 7%, 190 Hz) and ~20% higher rated voltage On request – write to us
    > 50 % Harmonic filters – measurement and design required On request
    ⚠ Important about reactors. With a 7% reactor, the capacitor voltage on a 400 V network rises to about 400 / 0.93 ≈ 430 V, with harmonics adding on top. That is why such steps use 480–525 V capacitors, not 440 V. In an old cabinet with reactors, replace a failed capacitor only with one of the same rated voltage and rating.

    Selection matrix: all products in the group

    Choose a situation – the matching rows will be highlighted:

    Product Type Key data When to choose Note
    Capacitors
    5 · 10 · 15 · 20 · 25 · 30 · 40 kvar 440 V three-phase capacitor 440 V, 50 Hz; 5–40 kvar; discharge ≤ 75 V within 3 min; overcurrent 1.3 In automatic cabinet steps, fixed compensation delivers ~83% of rated output on a 400 V network
    Lifasa POLT three-phase capacitor up to 6.2 kvar @400 V (7.5 kvar @440 V); Faston terminals; IEC 60831 individual motor compensation, small banks discharge resistors – external, sold separately
    Lifasa POLB HD heavy-duty capacitor higher ratings up to 50 kvar; terminal block 16–35 mm²; service life 150,000 h; discharge resistors fitted automatic cabinet steps where Gh/Sn is up to 20% reactors required at higher harmonic levels
    Controllers
    LED 6 · 8 · 10 · 12 automatic cos φ controller 6 / 8 / 10 / 12 steps; 400 V ±20%; CT X/5 A; LED display; 122×100 mm standard compensation cabinets automatic and manual mode
    16 steps automatic cos φ controller 16 steps; CT 0–5 A; static and dynamic (thyristor) outputs; 144×144 mm large cabinets, rapidly changing load dynamic outputs require thyristor switches
    Lifasa MCE ADV 6 / 12 automatic cos φ controller 6 or 12 steps; automatically detects CT ratio, phases and steps; displays THDi; alarms easy commissioning, retrofit of old cabinets warns of overcompensation, overvoltage and overcurrent
    Lifasa MASTER06 · MASTER12 smart cos φ regulator 6 / 12 steps; 1 or 3 CTs (/1 A or /5 A); RS-485 Modbus/RTU; temperature measurement; 144×144 mm monitoring, phase imbalance, BMS / SCADA cos φ settings for 4 time periods
    Switching
    Capacitor contactors capacitor step contactor 12.5 / 25 / 30 / 50 / 60 / 80 kvar, 440 V for each step of an automatic cabinet rating ≥ step rating; confirm technical data on the product page
    Measurement
    Lifasa MCA PLUS II panel-mount network analyser three-phase measurement (3 CTs /5 A); 4 quadrants; RS-485 Modbus/RTU; supply 85–265 V AC permanent incomer monitoring supply 85–265 V AC / 95–300 V DC
    Smart-MAIC D103 rental three-phase analyser for rent voltage, current, P, cos φ, energy per phase; 7 or 14 days before buying – to select rating and steps service
    On request
    Reactors, 480–525 V capacitors, thyristor switches compensation with harmonic protection 5.7 / 7 / 14% reactors (210 / 190 / 135 Hz) Gh/Sn > 20%, VFDs selected based on measurements

    ⚠ What to check before buying

    Kibirkštis
    Kibirkštis
    Before ordering compensation components, I always check the following. Otherwise the cabinet either fails to reach the target cos φ, or the capacitors bulge within a year.
    What to check Why it matters
    Network voltage and capacitor rated voltage Output varies with the square of the voltage: a 440 V capacitor on a 400 V network delivers ~83% of its rated output.
    Are there harmonic sources? VFDs, UPS units, LEDs. Assess Gh/Sn or measure THDi. This determines whether reactors are needed.
    Current transformer (CT) location and ratio The CT must be at the incomer and measure the total current – loads and capacitors. Secondary current 5 A (MASTER – also 1 A); ratio according to incomer current.
    Number of steps and smallest step Controller outputs – at least one more than the number of steps. The smaller the first step, the more precisely cos φ is maintained.
    Contactors Only capacitor-duty contactors with inrush-current limiting resistors, rated ≥ step rating.
    Discharge and reconnection The capacitor must discharge to ≤ 75 V within 3 min (IEC 60831). Only a discharged capacitor may be reconnected (residual voltage ≤ 10% Un), so set the controller's reconnection time according to the discharge resistors. POLT discharge resistors are sold separately.
    Cabinet ventilation 440 V capacitors are rated for ambient temperatures up to +50 °C, POLT up to +55 °C. In a hot cabinet, service life is shortened – provide a fan or thermostat.
    Cables and protection Separate protection for each step. Select gG fuses rated 1.6–1.8 times the rated current, and cables for no less than 1.5 times the rated current.
    Is monitoring required? If cos φ needs to be visible in a BMS / SCADA system, choose a controller or analyser with RS-485 Modbus/RTU.

    ✗ Most common mistakes

    Mistake Consequence
    Rating calculated from the capacitor label (440 V) although the network is 400 V ~17% of compensation power is missing; target cos φ is not reached.
    Standard capacitors on a network with many VFDs Overheating, bulging capacitors, tripping protection, possible resonance.
    440 V capacitor fitted in a cabinet with 7% reactors The capacitor operates above its rated voltage and fails quickly.
    CT installed in a load feeder instead of at the incomer The controller "can't see" the effect of the capacitors: it switches steps endlessly or overcompensates.
    Standard AC-3 contactor used for a capacitor step High inrush current welds the contacts and shortens capacitor life.
    Fixed bank stays on when there is no load (at night, at weekends) Overcompensation: capacitive reactive energy is fed into the network, voltage rises.
    Motor capacitor larger than the motor's no-load reactive power Self-excitation and overvoltage are possible after the motor is disconnected.
    Capacitor connected at the VFD output Both the drive and the capacitor fail – this is prohibited.
    Motor capacitor connected upstream of the contactor The capacitor stays connected when the motor stops – overcompensation.
    CT S1–S2 swapped or CT on the wrong phase The controller sees an incorrect angle, shows a capacitive cos φ and switches in reverse.
    Compensation selected without measurement Rating too low or too high, unsuitable steps – the investment does not pay back.

    To see what a CT placement error looks like in practice, see the diagram.

    Fazė
    ⚡ Safe working – Fazė's tip
    • A disconnected capacitor may still be charged. Before touching the terminals, wait at least 3 min and check the voltage with a meter.
    • Never open the CT secondary circuit while current is flowing – short-circuit it first.
    • Replace a bulging or leaking capacitor immediately – the overpressure protection has already operated or is about to.
    • The compensation cabinet must be connected and commissioned by a qualified electrician in accordance with the design and the manufacturer's instructions.
    ☝ Elsprendimai.eu recommends: start with a measurement – rent a three-phase analyser for 7 or 14 days. Based on the recording, we will select the total kvar, steps, controller, contactors and protection, and quote the complete kit in a single offer. If the site has many VFDs, we will prepare a detuned solution with reactors.

    Wrong connections: wrong and correct

    ⚠ Diagrams are illustrative. This is not a wiring diagram for installation. Connection must be carried out by a certified electrician in accordance with the design and the instructions of the controller and capacitor manufacturers. UAB “Elektrotechnikos sprendimai” accepts no responsibility for the connection and installation of the equipment.

    1. Current transformer location

    ✗ WRONG ✓ CORRECT Incomer CT M loads capacitors CT sees only the load – controller can't see steps Incomer SRT X/5 A M loads capacitors CT at incomer sees loads + capacitors

    Diagram. Left – CT in a load feeder: the controller cannot see the switched-in capacitors and switches steps endlessly or overcompensates. Right – CT at the incomer, upstream of all feeders: the controller sees the resulting cos φ and switches in as many steps as needed.

    2. CT phase and polarity

    ✗ WRONG ✓ CORRECT L1 L2 L3 Controller CT on L3 S2↔S1 swapped Phase or polarity mismatch – shows capacitivecos φ, switches steps in reverse L1 L2 L3 Controller CT as per instructions P1 → supply, S1–S2 cos φ displayed correctly,steps switched as required

    Diagram. Left – CT on a different phase from the one assumed by the controller's voltage measurement, with S1 and S2 swapped: the controller sees an incorrect angle and shows a capacitive cos φ. Right – CT phase and direction as per instructions (P1 towards the supply side). Before reconnecting the CT leads, its secondary circuit must be short-circuited.

    3. Motor capacitor and VFD

    ✗ WRONG ✓ CORRECT 3~ 400 V C before KM KM M stays onwhen motor stops →overcompensation VFD M C at VFD output –prohibited 3~ 400 V KM M C po KM switches with the motor;Q ≤ ~90% of no-loadreactive power VFD M compensatecentrally at incomer be Coutput

    Diagram. Left – a capacitor upstream of the motor contactor KM stays connected even after the motor stops, and a capacitor at the variable frequency drive (VFD) output damages the drive. Right – an individual capacitor for a direct-on-line motor is connected downstream of KM. Motors with VFDs are compensated centrally at the incomer (often with reactors). If the capacitor is connected downstream of the thermal overload relay, reduce the relay setting according to the compensated current.

    4. CT secondary circuit

    ✗ WRONG ✓ CORRECT L1 – current flowing V ⚡ circuit open Open CT secondary – dangerous voltage L1 – current flowing V shorting terminals Short S1–S2 before disconnecting the controller

    Diagram. Left – CT secondary circuit disconnected while current is flowing: a dangerously high voltage appears at its terminals and the CT may be damaged. Right – CT connected via shorting (test) terminals, which are shorted before the controller is replaced or disconnected.

    Faults and solutions: symptom → cause → what to do

    Symptom Most likely cause What to do
    Controller shows a capacitive cos φ (lead) although the load is inductive CT S1–S2 swapped, or CT on a different phase from the one assumed by the controller's voltage measurement Short the CT, swap the leads or correct the phase in the menu. MCE ADV detects phases and direction automatically.
    All steps are switched in, but cos φ does not rise CT not at the incomer (cannot see the capacitors), blown step fuses, contactors not closing, degraded capacitors Check the CT location, fuses, contactor coils and the current of each step.
    Steps switch constantly ("hunting") Smallest step too large, incorrect CT ratio or C/k, delay too short Reduce the smallest step, set the correct CT ratio, increase the delay.
    Capacitors overheat, bulge, capacitance decreases Harmonics, excessive voltage, hot cabinet, too frequent switching Measure THDi and voltage. With harmonics – reactors and higher-voltage capacitors; for the cabinet – ventilation.
    Step fuses blow frequently Harmonic current or resonance, undersized fuses, contactor without limiting resistors Select fuses at 1.6–1.8 In (gG), use capacitor-duty contactors, assess harmonics.
    Welded contactor contacts Standard AC-3 contactor, step switched in before discharging Capacitor-duty contactors, sufficient reconnection time.
    A charge for exported (capacitive) reactive energy has appeared on the bill Overcompensation at night or at weekends, fixed bank with no load Keep fixed compensation only for constant loads; use automatic compensation for the rest.
    After a solar PV plant was installed, cos φ at the incomer "got worse" The PV plant covers part of P while the reactive power remains; some controllers do not distinguish the direction of energy flow Measure the incomer in 4 quadrants. A controller that also works during generation is required; choose the CT location according to the design.
    Controller shows "low current" or no current CT shorting link left in place, CT ratio too high, broken circuit Remove the shorting link after installation; check the CT ratio and wiring.

    Frequently asked questions

    Kibirkštis asks – a young, curious electrician who dares to ask what others won't. Fazė answers – an experienced engineer.

    Kibirkštis
    Kibirkštis
    How many kvar do I need?
    Fazė
    Fazė
    Multiply the active power by the coefficient k: Q = P · (tg φ1 − tg φ2). For example, 100 kW with cos φ from 0.75 to 0.95 – about 55 kvar of actual output. Take P and cos φ from measurements, not from motor nameplates.
    Kibirkštis
    Kibirkštis
    Is a 440 V capacitor suitable for a 400 V network?
    Fazė
    Fazė
    Yes, and it is often the better choice: it operates with a voltage margin and tolerates moderate harmonics better. Just calculate the actual output – about 83% of the rated value. A 40 kvar capacitor delivers about 33 kvar on a 400 V network.
    Kibirkštis
    Kibirkštis
    Will compensation reduce the kWh consumed?
    Fazė
    Fazė
    Not directly. The motor draws the same amount of active energy to do its work. What decreases is the current, the losses in cables and the transformer, and the reactive energy charge. It also frees up capacity reserve in the transformer and cables.
    Kibirkštis
    Kibirkštis
    How do I know whether reactors are needed?
    Fazė
    Fazė
    Add up the power of VFDs, UPS units and other non-linear loads and compare it with the transformer rating. When Gh/Sn exceeds 20% or THDi is high, detuned compensation with reactors is required. The most accurate way is to measure with an analyser.
    Kibirkštis
    Kibirkštis
    How many steps should the controller have?
    Fazė
    Fazė
    At least one output more than the number of steps you plan – as a spare and for future expansion. Steps are chosen so that larger steps can be built up from smaller ones without large gaps, e.g. 1:1:2:2 or 1:2:2:2. The smallest step (typically 5–10% of the total rating) determines how precisely cos φ is maintained.
    Kibirkštis
    Kibirkštis
    Can I simply replace a burnt-out capacitor with a new one?
    Fazė
    Fazė
    Yes, provided the new one has the same rating and the same rated voltage. Also check that step's contactor and fuses. If the cabinet has reactors, fit only a capacitor of the same voltage (often 480–525 V).
    Kibirkštis
    Kibirkštis
    Why does the controller show overcompensation at night?
    Fazė
    Fazė
    Most often because of a fixed bank or transformer compensation that remains connected with no load, or because the smallest step is too large. Check the settings and the CT location – it must be at the incomer.
    Kibirkštis
    Kibirkštis
    Who can install a compensation cabinet?
    Fazė
    Fazė
    An electrician certified to work on electrical installations of that voltage level. Larger sites require a design. We help select the components based on your measurements.

    Related guides

    A PFC panel will also need cables, an enclosure, protection devices and control circuits – these guides will help you select them:

    Sources

    Manufacturer data and standards used in this guide. Checked on 2026-11-04.

    • IEC 60831-1 / -2 – Shunt power capacitors of the self-healing type for AC systems up to 1000 V
    • IEC 61921 – Power capacitors – Low-voltage power factor correction banks
    • Schneider Electric, Electrical Installation Guide – harmonic solutions, reactor tuning (5.7 / 7 / 14%), Gh/Sn rule (electrical-installation.org)
    • Lifasa – POLT / POLB HD capacitors, MCE ADV and MASTER controllers, MCA PLUS II analyser (lifasa.com)
    • Manufacturers' technical data in the product descriptions – 440 V capacitors, LED 6–12 and 16 steps controllers
    • Rules for the Supply and Use of Electricity (Lithuania) – reactive energy metering and compensation
    Disclaimer. This guide, its diagrams and calculations are provided for information only – they do not constitute a design, a working (wiring) diagram or installation instructions. Selection, connection, adjustment and commissioning of compensation equipment must be carried out by a qualified, certified electrical specialist in accordance with the design, the manufacturer's instructions and applicable legislation. UAB “Elektrotechnikos sprendimai” accepts no liability for the selection, connection, installation or operation of equipment carried out on the basis of this guide, or for any resulting damage.
    Read more
    Reactive power compensation controller | 12 steps | 400 V | X/5 A | LED display
    Code: ES-JKW5C12

    The Reactive Power Automatic Compensation Controller is a professional solution for low-voltage electrical distribution systems, designed to automatically control the switching on and off of capacitor banks according to the load demand of the electrical network. The device continuously monitors the power factor (cosφ), reactive power, current, voltage, and other parameters of the electrical network, and based on this data precisely regulates the compensation stages. 

    Price 139.95 € VAT incl.
    ( 115.66 € VAT excl. )
    Reactive power compensation controller | 10 steps | 400 V | X/5 A | LED display
    Code: ES-JKW5C10

    The Reactive Power Automatic Compensation Controller is a professional solution for low-voltage electrical distribution systems, designed to automatically control the switching on and off of capacitor banks according to the load demand of the electrical network. The device continuously monitors the power factor (cosφ), reactive power, current, voltage, and other parameters of the electrical network, and based on this data precisely regulates the compensation stages. 

    Price 128.95 € VAT incl.
    ( 106.57 € VAT excl. )
    Reactive power compensation controller | 8 steps | 400 V | X/5 A | LED display
    Code: ES-JKW5C8

    The Reactive Power Automatic Compensation Controller is a professional solution for low-voltage electrical distribution systems, designed to automatically control the switching on and off of capacitor banks according to the load demand of the electrical network. The device continuously monitors the power factor (cosφ), reactive power, current, voltage, and other parameters of the electrical network, and based on this data precisely regulates the compensation stages. 

    Price 121.99 € VAT incl.
    ( 100.82 € VAT excl. )
    Power factor controller | 16 steps | 400 V | X/5 A | relay and dynamic outputs | 144×144 mm
    Code: ES-RPCF16

    Automatic cos φ controller for large capacitor banks: switches up to 16 steps according to the actual reactive power demand. Relay outputs drive capacitor-duty contactors, dynamic outputs drive thyristor switches for rapidly changing loads.

    Price 204.95 € VAT incl.
    ( 169.38 € VAT excl. )
    Reactive power compensation controller | 6 steps | 400 V | X/5 A | LED display
    Code: ES-JKW5C6

    The Reactive Power Automatic Compensation Controller is a professional solution for low-voltage electrical distribution systems, designed to automatically control the switching on and off of capacitor banks according to the load demand of the electrical network. The device continuously monitors the power factor (cosφ), reactive power, current, voltage, and other parameters of the electrical network, and based on this data precisely regulates the compensation stages. 

    Price 113.95 € VAT incl.
    ( 94.17 € VAT excl. )
    Power factor correction capacitor | three-phase | 40 kvar @ 440 V | ≈33.1 kvar @ 400 V | 657.7 μF | Ø136×300 mm | 50 Hz
    Code: ES-HYSMK0.44-40-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 111.95 € VAT incl.
    ( 92.52 € VAT excl. )
    Power factor correction capacitor | three-phase | 30 kvar @ 440 V | ≈24.8 kvar @ 400 V | 493.2 μF | Ø116×300 mm | 50 Hz
    Code: ES-HYSMK0.44-30-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 77.95 € VAT incl.
    ( 64.42 € VAT excl. )
    Power factor correction capacitor | three-phase | 25 kvar @ 440 V | ≈20.7 kvar @ 400 V | 411 μF | Ø106×290 mm | 50 Hz
    Code: ES-HYSMK0.44-25-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 69.95 € VAT incl.
    ( 57.81 € VAT excl. )
    Power factor correction capacitor | three-phase | 20 kvar @ 440 V | ≈16.5 kvar @ 400 V | 328.8 μF | Ø96×290 mm | 50 Hz
    Code: ES-HYSMK0.44-20-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 55.95 € VAT incl.
    ( 46.24 € VAT excl. )
    Power factor correction capacitor | three-phase | 15 kvar @ 440 V | ≈12.4 kvar @ 400 V | 246.6 μF | Ø86×290 mm | 50 Hz
    Code: ES-HYSMK0.44-15-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 41.95 € VAT incl.
    ( 34.67 € VAT excl. )
    Power factor correction capacitor | three-phase | 10 kvar @ 440 V | ≈8.3 kvar @ 400 V | 164.4 μF | Ø86×240 mm | 50 Hz
    Code: ES-HYSMK0.44-10-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 38.95 € VAT incl.
    ( 32.19 € VAT excl. )
    Power factor correction capacitor | three-phase | 5 kvar @ 440 V | ≈4.1 kvar @ 400 V | 82.2 μF | Ø76×240 mm | 50 Hz
    Code: ES-HYSMK0.44-5-3

    Three-phase cylindrical capacitor for reactive power compensation in low-voltage networks. It is used as a fixed compensation step or as part of an automatic PFC panel at sites running motors, pumps, compressors and fans. The rated voltage is 440 V, so in a standard 3×400 V network the capacitor operates with a voltage margin.

    Price 19.95 € VAT incl.
    ( 16.49 € VAT excl. )
    Capacitor switching contactor | 12.5–80 kvar | with pre-charge resistors | for capacitor banks | Lifasa
    Code: SKU#158377497779479981

    Lifasa capacitor switching contactors for capacitor banks, 12.5 / 25 / 30 / 50 / 60 / 80 kvar. The early-make block with resistors limits the inrush current and disconnects automatically after switch-on. Controlled from the cos φ controller relay, mounted on DIN rail or with screws.

    Price 25.05 € - 182.83 € VAT incl.
    ( 20.70 - 151.10 € VAT excl. )
    Panel-mounted | smart | digital power factor controller | 6 steps | 110-480VAC | IP30/51 | Lifasa | MASTER06
    Code: MASTER06

    Lifasa MASTER06 – 6-step automatic power factor (cos φ) controller with network analyser functions. Supply 110–480 V AC, measurement via 1 or 3 CTs (/5 A or /1 A), 17 configurable alarms, temperature and leakage monitoring, RS-485 Modbus RTU. Front 144 × 144 mm.

    Price 253.25 € VAT incl.
    ( 209.30 € VAT excl. )
    Panel-mounted | smart | digital power factor controller | 12 steps | 110-480VAC | IP30/51 | Lifasa | MASTER12
    Code: MASTER12

    Lifasa MASTER12 – 12-step automatic power factor (cos φ) controller with network analyser functions. Supply 110–480 V AC, measurement via 1 or 3 CTs (/5 A or /1 A), 17 configurable alarms, temperature and leakage monitoring, RS-485 Modbus RTU. Front 144 × 144 mm.

    Price 337.33 € VAT incl.
    ( 278.79 € VAT excl. )
    Power factor controller | 6 or 12 steps | Plug and Play | 144x144 | IP40 | Lifasa | MCE-6 ADV / MCE-12 ADV
    Code: SKU#160857499714859641

    Lifasa MCE ADV – 6- or 12-step automatic power factor (cos φ) controller with Plug and Play commissioning: automatically detects the CT ratio (C/K), phase sequence and step program. Displays current, voltage and current THD, with alarms (LED and relay). CT /5 A, 144 × 144 mm, IP40. When ordering, specify the model: MCE-6 ADV or MCE-12 ADV.

    Price 132.16 € - 196.00 € VAT incl.
    ( 109.22 - 161.98 € VAT excl. )
    Panel-mounted | digital | three-phase network analyser | 3P | X/5A | supply 85-265VAC / 95-300VDC | RS-485 Modbus | 96x96 | Lifasa | MCA PLUS II
    Code: MCAPLUSII

    Lifasa MCA PLUS II – panel-mounted three-phase network analyser, 96 × 96 mm. Measures true RMS voltage, current, power and cos φ via 3 CTs (X/5 A), in 4 quadrants. Accuracy 0.5 % (U, I), 2 S0 / alarm outputs, 2 relays, 2 digital inputs, RS-485 Modbus RTU. Supply 85–265 V AC / 95–300 V DC.

    Price 264.31 € VAT incl.
    ( 218.44 € VAT excl. )
    Reactive power compensation capacitor | three-phase | 0.8–50 kvar | 400/440 V | 50 Hz | Lifasa POLT / POLB HD
    Code: SKU#160857763282115631

    Lifasa POLT and POLB HD – three-phase cylindrical power capacitors for reactive power compensation in low-voltage networks, 0.8–50 kvar, 400/440 V, 50 Hz. Dry type, self-healing metallised polypropylene dielectric, overpressure disconnection system, compliant with IEC / EN 60831. Suitable for individual compensation and automatic PFC cabinets.

    Price 34.44 € - 201.82 € VAT incl.
    ( 28.46 - 166.80 € VAT excl. )