Industrial Solid State Semiconductor SSR Electronic Switching Relay DC-AC | DIN rail | 1-Phase | 80A | 24-480VAC | 3-32VDC
Code: ES-FCGT1-F80DA48This solid state relay (SSR) is an industrial switching device designed for electrical networks that use alternating current (AC) equipment and are controlled by direct current (DC) voltage. The relay model is compact, designed for DIN rail mounting, making it ideal for use in automation, control, and industrial equipment systems. It is a reliable solution for frequent load switching without mechanical contacts.
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Technical Data:
Input Current (Control):
Control Voltage: 3-32V DC
Input Current: 7.5 mA @ 5V DC (typical control current level)
Output Current (Load):Rated Load: 80A @ 24–480V AC
Operating Voltage: 24–480V AC (Alternating Current)
Minimum Output Load Voltage: 24V AC
Maximum Output Load Voltage: 480V AC
Frequency: 50Hz / 60Hz
Turn-On/Off Time:Turn-On Time: <10ms
Turn-Off Time: <10ms
Housing Material:Aluminum heatsink integrated into the relay helps dissipate heat, ensuring long-term operation.
Protected against mechanical damage and environmental impact.
Mounting:DIN Rail Mounting: Compact housing designed for installation on a standard DIN rail, allowing easy integration into existing control cabinets.
Single-Phase Relay: Controls one phase.
Temperature Range:Operating Temperature: -30°C to +80°C
Storage Temperature: -40°C to +100°C
Protection Class:IP20 Protection Level: While the relay is protected against direct contact with internal components, it is not fully protected from dust or water, making it suitable for indoor or protected environments.
Efficiency:High efficiency and long service life, as there are no mechanical contacts that can wear out.
Functionality:Solid-State Technology:
SSR relays have no moving parts, making them quiet and providing a much longer lifespan than traditional electromagnetic relays. SSR relays can withstand millions of switching cycles without wear.
High Reliability:Without mechanical contacts, the relay is more resistant to vibration and shock, making it ideal for industrial environments operating under harsh conditions.
Safe Operation:No sparks or electrical arcs, making SSR relays safer in environments where there may be risks of explosion or fire.
Fast Operation:The turn-on/off time is less than 10 milliseconds, allowing the relay to respond quickly to control signals, ideal for fast switching operations.
Automatic Load Control:The relay can automatically switch loads when control voltage is applied to the input, with control done via a DC signal.
Minimal Heat Generation:The integrated heatsink effectively dissipates heat, ensuring stable temperature and long-lasting operation.
Compatibility:Control Systems:
Suitable for use with various control systems that utilize a 3-32V DC control signal and where alternating current needs to be controlled.
Load Control:SSR can control a wide range of AC devices, such as motors, heating elements, lighting, and other industrial equipment operating up to 480V AC.
Automation Use:Widely used in industrial automation systems, production lines, heating, ventilation, and air conditioning (HVAC) systems.
Safety:Protection Features:
The relay has built-in protection against overvoltage and overcurrent, protecting connected devices from malfunctions.
Electrical Insulation:Electrical insulation between the input and output sides ensures that control signals are not affected by load current.
Certificates:CE Certification: Ensures that the product meets European Union safety requirements.
RoHS Compliance: Ensures that the device is manufactured following restrictions on the use of hazardous substances.
Application Areas:Industrial Equipment and Production Lines: Ideal for frequent switching in industrial systems.
Heating and Ventilation (HVAC) Systems: Used to control heating elements or fans.
Lighting Control: Manages lighting devices in both industrial and commercial settings.
Motor Control: Used for controlling the continuous speed or specific operations of motors, where precise voltage control is needed.
Summary: The solid-state relay is a reliable, compact, and quiet-operating device designed for switching alternating current in industrial, commercial, or automation systems. Its fast operation, long lifespan, safe performance, and convenient DIN rail mounting make this relay an excellent choice for managing loads up to 80A in 24-480V AC circuits.Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.Solid-state relays (SSRs) and electromechanical contactors are used to perform similar functions – switching electrical circuits, controlling currents and loads in industrial or commercial systems. However, these two components differ significantly in their operating principles, longevity, speed, and reliability.
1. Operating Principle
Solid-State Relay (SSR):Operates using semiconductors such as triacs, thyristors, or MOSFET transistors. When a control signal is applied, the semiconductors start allowing current through the relay, creating a switching action without mechanical movement.
SSR relay switches current silently and without mechanical wear.
Electromechanical Contactor:Operates using an electromagnet that pulls or pushes an armature (moving part), thus connecting or disconnecting contacts. This switching causes mechanical movement and may generate noise (clicking sound).
Mechanical contacts wear over time due to continuous movement and contact surface wear.
SSR Advantage: Solid-state relays have no moving parts, making them more durable and reliable, especially with frequent switching.2. Longevity and Reliability
SSR:Since there are no mechanical parts, SSR relays are extremely long-lasting and can operate without maintenance for thousands of switching cycles. There is no risk of mechanical wear.
Contactor:Mechanical parts (contacts) wear over time, meaning electromechanical contactors have a limited lifespan and require maintenance or replacement after a certain number of cycles.
SSR Advantage: Longevity and almost zero maintenance make SSR superior for long-term use.3. Switching Speed
SSR:SSR relays switch extremely fast, within microseconds. This is very useful in industrial or automation systems that require fast and continuous switching.
Contactor:Electromechanical contactors switch slower, as the moving parts take time to engage or disengage. The switching duration is in milliseconds or longer, depending on the design.
SSR Advantage: Solid-state relays are much faster and can be used in applications where switching speed is critically important.4. Noise
SSR:Since SSR relays have no moving parts, they operate completely silently.
Contactor:Electromechanical contactors generate noise during switching due to the electromagnetic coil and movement of contacts. This noise may be undesirable in quiet environments.
SSR Advantage: SSR relays operate silently, making them more suitable for sensitive environments, such as hospitals or offices.5. Current Switching Capability
SSR:SSR relays are best suited for small to medium loads. They have some heat generation issues at higher currents and often require cooling elements (heatsinks).
Contactor:Electromechanical contactors are ideal for switching large currents because mechanical contacts can easily handle high loads without using semiconductors, which need additional cooling.
Contactor Advantage: Contactors can handle larger loads and are more suitable for high-current switching.6. Power Consumption
SSR:SSR relays require less power for control since they lack electromagnetic components and use very small control currents.
Contactor:Electromechanical contactors require a higher current to energize the coil, especially when maintaining the switched state for a long time.
SSR Advantage: SSR relays consume less power during the switching process.7. Protection and Reliability
SSR:SSR relays incorporate zero-crossing technology (zero-crossing switching), which reduces electrical noise and protects against current surges. However, they are sensitive to overheating and overloading, requiring thermal protection.
Contactor:Contactors are more resistant to electrical surges and short-term overloads, as mechanical contacts naturally withstand higher surges, but they tend to wear out and lose efficiency over time.
Contactor Advantage: Mechanical contactors are more resistant to large currents and surges, but SSR protection mechanisms are more effective in the long term.8. Cost
SSR:SSR relays are generally more expensive than traditional contactors due to the more complex semiconductor technology and their longevity.
Contactor:Electromechanical contactors are cheaper, as their manufacturing is simpler, but they often require additional maintenance or replacement after prolonged use.
Contactor Advantage: Contactors are cheaper, but long-term maintenance costs can diminish their initial cost advantage.This product is marked with the CE label, which confirms that it complies with all applicable European Union directives and regulations. CE marking is not just a formality – it is an important indicator of quality and safety, ensuring that the product has been properly assessed, tested, and can be safely used throughout the EU market.
CE certification means that the product has been evaluated according to the main criteria:
Safety requirements – ensures that the product does not pose a risk to the user or the environment
Electromagnetic compatibility (EMC) – the device does not interfere with other equipment and is resistant to external disturbances
Environmental standards – complies with current ecological and material usage requirements
Operational reliability – the product is suitable for long-term use according to its intended purposeCE marking allows this product to:
be legally supplied and used in all European Union countries
ensure a high level of quality and safety
be used in residential, commercial, and industrial environmentsThe CE mark is a declaration of the manufacturer’s responsibility, confirming that the product complies with all applicable standards and has been assessed according to EU legislation.
What does this mean for you as a buyer?
Safe use in everyday activities
Reliable performance and reduced risk of failure
Compliance with EU standards and requirements
Suitability for professional solutions
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