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  • Cement | flour | bulk material rotary | rotating level switch | sensor | 230VAC | 5A/250V SPDT | IP65

    Code: ES-SLC-MINI
    Price 169.40 € VAT incl.
    ( 140.00 € VAT excl. )
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    5+ pcs.  – 148.23 € for pcs. -12%
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    Mini rotary paddle level switch for bulk materials – a compact 230VAC electromechanical point level sensor designed for grain, feed, cement, pellets, powders and other bulk materials. The SUS304 stainless steel paddle rotates at approximately 1 rpm, and when the material stops the paddle, the SPDT 5A / 250VAC contact switches. Thanks to its compact housing, 3/4" PF process connection and IP65 protection rating, the switch is particularly suitable for smaller tanks, hoppers and equipment with limited installation space. 

  • Mini rotary paddle level switch for bulk materials | 230VAC | SPDT 5A | IP65

    Mini rotary paddle level switch – a compact electromechanical point level control device designed for grain, animal feed, cement, pellets, powders and other bulk materials in tanks, hoppers, silos and process equipment. A synchronous motor rotates the SUS304 stainless steel paddle at approximately 1 rpm. As long as the bulk material does not touch the paddle, it rotates freely. When the material reaches the paddle and creates mechanical resistance, rotation stops and the internal mechanism switches the SPDT microswitch contact. The compact mini design is especially suitable for installations where there is insufficient space for a standard-size rotary level switch.

    Compact mini version for point level control

    The mini model operates according to the same mechanical principle as the standard rotary version, but features a smaller housing, a more compact process connection and a smaller-diameter shaft. The housing width is approximately 71.5mm, a 3/4" PF process connection is used, and the shaft diameter is Φ6mm.

    230VAC
    Supply voltage
    5A / 250VAC
    SPDT output contact
    1 rpm
    Paddle rotation speed
    IP65
    Enclosure protection rating

    Operating principle

    Condition Paddle operation Output response
    No material present The synchronous motor rotates the paddle at approximately 1 rpm. The switch remains in its normal state.
    Material reaches the paddle The bulk material creates mechanical resistance and stops the paddle from rotating. The internal mechanism switches the SPDT microswitch contact.
    Material level drops The paddle is released and can rotate freely again. The mechanism returns to its initial contact state.

    How does the mini rotary paddle level switch work?

    1. The switch is installed at the selected location in a tank, hopper or silo.
    2. The 3/4" PF process connection is used to mechanically secure the device to the tank structure.
    3. When 230VAC power is connected, the synchronous motor starts rotating the SUS304 paddle.
    4. As long as the bulk material does not reach the paddle, it rotates at approximately 1 rpm.
    5. When the material level rises to the paddle, its rotation is mechanically stopped.
    6. The internal mechanism switches the SPDT microswitch contact.
    7. The contact signal can be transmitted to a PLC, relay, alarm system or another control circuit.
    8. When the material level drops and the paddle is released again, the switch returns to its initial state.
    Designed for point level detection of bulk materials

    This switch does not measure material level in centimetres, metres or percentages. It operates as a point level sensor: the contact switches when the bulk material reaches the paddle. It can therefore be used for both high-level and low-level control.

    Mini housing for limited installation space

    The smaller 71.5mm-wide housing and 3/4" PF process connection allow this version to be used in more compact tanks, small hoppers and other equipment where there is insufficient space for a standard-size rotary switch.

    Construction and main components

    Component Parameter Function
    Synchronous motor 230VAC, 3W Rotates the paddle at a constant low speed.
    Paddle SUS304 Directly contacts the monitored bulk material.
    Shaft Φ6mm Transfers the rotational movement of the motor to the paddle.
    Microswitch SPDT, 5A / 250VAC Provides the point-level contact signal.
    Process connection 3/4" PF Used for mechanical installation of the switch into a tank or process unit.
    Cable entry M20x1.5 Used for routing power and signal wiring.
    Terminal box Painted aluminium alloy Protects the internal electrical and mechanical parts of the switch.

    Main dimensions

    Housing width 71.5mm
    Housing height 83mm according to the dimensional drawing
    Distance from housing bottom to paddle section 41mm according to the dimensional drawing
    Total sensor section length Approx. 180mm according to the dimensional drawing
    Shaft diameter Φ6mm
    Paddle length according to drawing 106mm
    Paddle end section height 20.5mm
    Process connection 3/4" PF
    Electrical cable entry M20x1.5
    Check the paddle movement area before installation

    The curved paddle must have sufficient clearance to rotate freely and must not touch the tank wall, pipes, supports or other internal structures. The installation location should also be selected so that a strong direct flow of material does not fall onto the paddle and cause additional mechanical load.

    Technical specification

    Product type Mini rotary paddle level switch for bulk materials
    Version Mini, standard temperature and pressure version
    Operating principle Detection of mechanical resistance to the rotating paddle
    Supply voltage 230VAC
    Power consumption 3W
    Signal output Microswitch, SPDT
    Contact rating 5A / 250VAC
    Paddle rotation speed 1 rpm
    Paddle material SUS304 stainless steel
    Operating temperature -20°C ~ +80°C
    Operating pressure Atmospheric / normal pressure
    Protection rating IP65
    Process connection 3/4" PF
    Shaft diameter Φ6mm
    Electrical entry M20x1.5
    Terminal box material Painted aluminium alloy
    Housing width 71.5mm
    Housing height 83mm according to the dimensional drawing
    Paddle length 106mm according to the dimensional drawing

    Industrial applications

    For grain, animal feed, cement, pellets and other bulk materials

    The mini rotary paddle level switch can be used in production, storage and processing systems where it is necessary to detect whether bulk material has reached a specific point in a tank. Due to its more compact dimensions, it is especially suitable for smaller hoppers, dosing equipment, compact tanks and other systems where installation space is limited.

    Advantages

    • Compact mini design is suitable for locations where a standard rotary switch is too large.
    • 71.5mm-wide housing reduces the installation space required.
    • 3/4" PF process connection is more compact than the G1" connection used on the standard version.
    • Simple electromechanical operating principle is designed for reliable point level detection.
    • SPDT 5A / 250VAC contact allows the signal to be transmitted to a control or alarm system.
    • SUS304 stainless steel paddle is designed for direct contact with bulk material.
    • 1 rpm rotation speed is intended for mechanical detection of material presence.
    • IP65 protection rating protects the housing against dust and water jets.
    • -20°C to +80°C operating temperature is suitable for standard industrial conditions.
    • 3W power consumption is required to drive the paddle.

    Disadvantages / limitations

    • Designed for point level rather than continuous level measurement: the switch detects material at one specific level.
    • Mechanical contact with the material: the paddle must physically contact the monitored bulk material.
    • Not suitable for conventional liquid level measurement: the operating principle is based on stopping the rotating paddle.
    • Standard pressure version: this model is intended for normal atmospheric pressure processes; a separate high-pressure version is required for pressurised tanks.
    • Temperature up to +80°C: a high-temperature version is required for higher process temperatures.
    • Clearance is required for paddle rotation: although the housing is compact, the curved paddle must have sufficient free space to rotate.

    Suitable for

    • Small grain hoppers and storage bins
    • Animal feed production and dosing equipment
    • Cement and other bulk construction material tanks
    • Plastic pellet tanks
    • Powder and pellet dosing systems
    • Chemical fibre and other bulk raw material processes
    • Compact process tanks
    • High-level alarm applications
    • Low-level alarm applications
    • Automation of conveyors, dosing and filling systems

    Not suitable for

    • Continuous level measurement in metres, centimetres or percentages
    • Conventional liquid level measurement
    • Pressurised tanks requiring a high-pressure version
    • Processes where the temperature exceeds +80°C
    • Installation where the curved paddle cannot rotate freely
    • Explosive Ex zones unless the specific version has the required certification

    Practical application example

    In a small plastic pellet hopper there is not enough space for a standard-size level switch. The mini rotary paddle switch is installed in the upper part of the hopper using the 3/4" PF process connection. As long as the pellets do not reach the paddle, the 230VAC motor rotates it at approximately 1 rpm. When the hopper becomes full, the pellets stop the paddle, the SPDT contact switches, and the signal is transmitted to the controller, which can stop the pellet supply or activate a full-hopper alarm.

    Frequently asked questions (FAQ)

    How does the mini version differ from the standard version?

    The mini version has a smaller 71.5mm-wide housing, a 3/4" PF process connection, a Φ6mm shaft and a more compact design. The operating principle remains the same.

    What does this switch detect?

    It detects whether bulk material has reached a specific point in the tank. It is a point level switch rather than a continuous level measuring device.

    How is bulk material detected?

    The paddle rotates slowly and continuously. When the bulk material reaches the paddle and creates mechanical resistance, rotation stops and the internal mechanism switches the signal contact.

    What is the supply voltage?

    The switch supply voltage is 230VAC.

    What is the output signal?

    An SPDT microswitch contact is used, with an electrical rating of up to 5A / 250VAC.

    How fast does the paddle rotate?

    The paddle rotation speed is approximately 1 rpm.

    What is the paddle made of?

    The paddle is made of SUS304 stainless steel.

    What is the operating temperature?

    The standard mini version has an operating temperature range of -20°C to +80°C.

    What is the process connection?

    The mini version uses a 3/4" PF process connection.

    What is the cable entry?

    The electrical cable entry is M20x1.5.

    What is the protection rating?

    The enclosure protection rating is IP65.

    Can it be used as a high-level switch?

    Yes. When installed in the upper part of the tank, the SPDT contact can be used to stop material feeding or activate a full-tank alarm.

    Can it be used as a low-level switch?

    Yes. When correctly installed in the lower part of the tank, the change in contact state can be used to monitor the minimum material level.

    Can it measure liquid level?

    This design is intended for bulk materials. Different sensor technologies are normally used for liquid level measurement.

    Important installation and electrical safety note

    The mini rotary paddle level switch must be installed so that the curved paddle can rotate freely and does not touch the tank wall or internal structures. A strong direct flow of bulk material should not fall directly onto the paddle. The 3/4" PF process connection and mechanical mounting must be installed in accordance with the manufacturer's requirements. Electrical 230VAC connection work must be carried out by a qualified specialist with the power supply disconnected before work begins. The SPDT contact rating of 5A / 250VAC must not be exceeded. This version is intended for normal-pressure processes and operating temperatures from -20°C to +80°C; for high-pressure or higher-temperature applications, a suitable dedicated version must be used.

    Mini rotary paddle level switch for bulk materials – a compact 230VAC electromechanical point level control device featuring a SUS304 paddle rotating at 1 rpm, SPDT 5A / 250VAC contact output, IP65 protection rating, 3/4" PF process connection and M20x1.5 cable entry. Suitable for high- or low-level control of grain, animal feed, cement, plastic pellets, powders and other bulk materials, especially where installation space is limited.

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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