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  • Cement | flour | bulk material rotary | rotating motion level sensor | detector | 230VAC | 5A/250V SPDT | explosion-proof | IP65

    Code: ES-SLC-EXPF
    Price 217.80 € VAT incl.
    ( 180.00 € VAT excl. )
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    Explosion-proof rotary paddle level switch for bulk materials – a 230VAC electromechanical point level sensor designed for grain, animal feed, cement, pellets, powders and other bulk solids. The SUS304 stainless-steel paddle rotates at approximately 1 rpm, and when the material stops the paddle, the SPDT 5A / 250VAC contact switches. The switch has an IP65 protection rating, a G1" process connection and an M20x1.5 cable entry. Suitable for maximum or minimum level control in hoppers, silos and other process vessels, provided that the certification of the specific model permits use in potentially explosive atmospheres. 

  • Explosion-proof rotary paddle level switch for bulk materials | 230VAC | SPDT 5A | IP65

    Explosion-proof rotary paddle level switch for bulk materials – an electromechanical point level control device designed for grain, animal feed, cement, pellets, powders and other bulk materials in tanks, hoppers, silos and process equipment. A synchronous motor rotates the SUS304 stainless steel paddle at approximately 1 rpm. As long as the bulk material does not touch the paddle, it rotates freely. When the material reaches the paddle and creates mechanical resistance, rotation stops and the internal mechanism switches the SPDT microswitch contact. This version features a reinforced housing designed for an explosion-proof construction.

    Explosion-proof version

    This model differs from the standard version by its explosion-proof construction and larger housing. This version is intended for processes requiring a higher level of safety. Before use, the certification documents of the specific model, permitted installation zones and all manufacturer operating conditions must be verified.

    230VAC
    Supply voltage
    5A / 250VAC
    SPDT output contact
    1 rpm
    Paddle rotation speed
    IP65
    Enclosure protection rating

    Operating principle

    Condition Paddle operation Output response
    No material present The synchronous motor rotates the paddle at approximately 1 rpm. The switch remains in its normal state.
    Material reaches the paddle The bulk material creates mechanical resistance and stops the paddle from rotating. The internal mechanism switches the SPDT microswitch contact.
    Material level drops The paddle is released and can rotate freely again. The mechanism returns to its initial contact state.

    How does the rotary paddle level switch work?

    1. The switch is installed at the selected point in a tank, hopper or silo using the G1" process connection.
    2. When 230VAC power is connected, the synchronous motor starts rotating the SUS304 paddle.
    3. As long as there is no bulk material around the paddle, it rotates at approximately 1 rpm.
    4. When the material level rises to the paddle, its rotation is mechanically stopped.
    5. The internal mechanism detects resistance to rotation and switches the SPDT microswitch contact.
    6. The contact signal is transmitted to a PLC, relay, alarm system or another compatible control circuit.
    7. When the material level drops and the paddle is released again, the switch returns to its initial state.
    Designed for point level detection of bulk materials

    This switch does not measure material level in centimetres, metres or percentages. It operates as a point level sensor: the contact switches when the bulk material reaches the paddle. It can therefore be used for both high-level and low-level control.

    Reinforced housing for more demanding environments

    The explosion-proof version has a larger housing than the standard model. The housing width is approximately 105mm and the height is approximately 150mm. This type of housing is intended for safer operation in process systems where additional safety requirements must be taken into account.

    Construction and main components

    Component Parameter Function
    Synchronous motor 230VAC, 3W Rotates the paddle at a constant low speed.
    Paddle SUS304 Directly contacts the monitored bulk material.
    Shaft Φ10mm Transfers the rotational movement of the motor to the paddle.
    Microswitch SPDT, 5A / 250VAC Provides the point-level contact signal.
    Process connection G1" Used for mechanical installation of the switch into a tank or process unit.
    Cable entry M20x1.5 Used for routing power and signal wiring.
    Terminal box Reinforced, explosion-proof construction Protects the internal electrical and mechanical parts of the switch.

    Main dimensions

    Housing width 105mm
    Housing height 150mm
    Sensor section length 100mm
    Shaft diameter Φ10mm
    Paddle width 100mm
    Paddle height 30mm
    Process connection G1"
    Electrical cable entry M20x1.5
    Check the paddle movement area before installation

    The 100mm-wide paddle must have sufficient space to rotate freely and must not touch the tank wall, pipes, supports or other internal structures. The installation location should be selected so that a strong direct flow of material does not fall directly onto the paddle.

    Technical specification

    Product type Explosion-proof rotary paddle level switch for bulk materials
    Version Explosion-proof
    Operating principle Detection of mechanical resistance to the rotating paddle
    Supply voltage 230VAC
    Power 3W
    Signal output Microswitch, SPDT
    Contact rating 5A / 250VAC
    Paddle rotation speed 1 rpm
    Paddle material SUS304 stainless steel
    Operating temperature -20°C ~ +80°C
    Operating pressure Atmospheric / normal pressure
    Protection rating IP65
    Process connection G1"
    Shaft diameter Φ10mm
    Electrical entry M20x1.5
    Housing construction Explosion-proof version
    Housing width 105mm
    Housing height 150mm
    Paddle dimensions Approx. 100x30mm

    Industrial applications

    For grain, animal feed, cement, pellets and other bulk materials

    The explosion-proof rotary paddle level switch can be used in production, storage and processing systems where it is necessary to detect whether bulk material has reached a specific point in a tank and where the process environment is subject to higher safety requirements. Suitable for process hoppers, silos, storage vessels and dosing systems, provided that the certification of the specific model is suitable for the intended installation location.

    Advantages

    • Explosion-proof version intended for processes subject to higher safety requirements.
    • Simple electromechanical operating principle enables reliable point level detection of bulk materials.
    • SPDT 5A / 250VAC contact is suitable for transmitting a signal to a control or alarm system.
    • SUS304 stainless steel paddle is designed for direct contact with bulk material.
    • 1 rpm rotation speed is intended for mechanical detection of material presence.
    • IP65 protection rating protects the housing against dust and water jets.
    • G1" process connection is designed for fixed installation into equipment.
    • M20x1.5 cable entry is intended for connecting power and signal wiring.
    • -20°C to +80°C operating temperature is suitable for standard industrial conditions.
    • 3W power consumption is required to drive the paddle.

    Disadvantages / limitations

    • Designed for point level rather than continuous level measurement: the switch detects material only at one specific level.
    • Mechanical contact with the material: the paddle must physically contact the monitored bulk material.
    • Not suitable for conventional liquid level measurement: the operating principle is based on stopping the rotating paddle.
    • Standard temperature and pressure version: if the process requires high temperature or high pressure, a model specifically designed for those conditions must be selected.
    • Certification data is required for safe use: the designation “explosion-proof version” alone is not sufficient; the technical documentation of the specific model must be followed.
    • Clearance is required for paddle rotation: there must be no obstacles around the paddle.

    Suitable for

    • Grain silos and hopper storage systems
    • Animal feed production and storage equipment
    • Cement and other bulk construction material tanks
    • Plastic pellet tanks and plastics processing equipment
    • Chemical fibre and other bulk raw material processes
    • Powder and pellet storage vessels
    • Processes requiring an explosion-proof version
    • High-level alarm applications
    • Low-level alarm applications
    • Automation of conveyors, dosing and filling systems

    Not suitable for

    • Continuous level measurement in metres, centimetres or percentages
    • Conventional liquid level measurement
    • Processes requiring a high-pressure version
    • Processes requiring a high-temperature version
    • Installation where the paddle cannot rotate freely
    • Use in zones or conditions for which the specific model does not have clearly confirmed certification

    Practical application example

    In a bulk-material process hopper subject to higher safety requirements, the explosion-proof rotary paddle level switch is installed at the maximum permitted filling level. As long as the material does not reach the paddle, the 230VAC synchronous motor rotates it at approximately 1 rpm. When the hopper fills, the bulk material stops the paddle, the SPDT contact switches, and the signal is transmitted to the controller, which stops material feeding or activates a full-tank alarm.

    Frequently asked questions (FAQ)

    How does this version differ from the standard version?

    The main difference is the explosion-proof housing construction and the larger housing. The operating principle remains the same.

    What does this switch detect?

    It detects whether bulk material has reached a specific point in the tank. It is a point level switch rather than a continuous level measuring device.

    How is bulk material detected?

    The paddle rotates slowly and continuously. When bulk material reaches it and creates mechanical resistance, rotation stops and the internal mechanism switches the signal contact.

    What is the supply voltage?

    The switch supply voltage is 230VAC.

    What is the output signal?

    An SPDT microswitch contact is used, with an electrical rating of up to 5A / 250VAC.

    How fast does the paddle rotate?

    The paddle rotation speed is approximately 1 rpm.

    What is the paddle made of?

    The paddle is made of SUS304 stainless steel.

    What is the operating temperature?

    The standard explosion-proof version has an operating temperature range of -20°C to +80°C.

    What is the operating pressure?

    This is a standard-pressure version intended for normal atmospheric pressure conditions.

    What is the process connection?

    A G1" process connection is used.

    What is the cable entry?

    The electrical cable entry is M20x1.5.

    What is the protection rating?

    The enclosure protection rating is IP65.

    Can it be used as a high-level switch?

    Yes. When installed in the upper part of the tank, the SPDT contact can be used to stop material feeding or activate a full-tank alarm.

    Can it be used as a low-level switch?

    Yes. When correctly installed in the lower part of the tank, the change in contact state can be used to monitor the minimum material level.

    Can it measure liquid level?

    This design is intended for bulk materials. Different sensor technologies are normally used for liquid level measurement.

    Is the designation “explosion-proof version” alone sufficient for product selection?

    No. Before installation, the certificates of the specific model, permitted zones, installation requirements and other technical conditions must be verified.

    Important installation and electrical safety note

    The explosion-proof rotary paddle level switch must be installed so that the paddle can rotate freely and does not touch the tank wall or internal structures. The process connection, mechanical mounting and cable entry must be installed in accordance with the manufacturer's requirements. Electrical 230VAC connection work must be carried out by a qualified specialist with the power supply disconnected before work begins. The SPDT contact rating of 5A / 250VAC must not be exceeded. When using an explosion-proof version, the certification documents of the specific model must be followed and it must be verified that the switch is approved for the intended installation location and zone.

    Explosion-proof rotary paddle level switch for bulk materials – a 230VAC electromechanical point level control device featuring a SUS304 paddle rotating at 1 rpm, SPDT 5A / 250VAC contact output, IP65 protection rating, G1" process connection, M20x1.5 cable entry and reinforced housing. Suitable for high- or low-level control of grain, animal feed, cement, plastic pellets, powders and other bulk materials where an explosion-proof version is required and this use is confirmed by the technical documentation of the specific model.

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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