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  • Cement | flour | bulk materials rotary | rotating paddle level sensor | detector | 230VAC | 5A/250V SPDT | high temperature +200°C | IP65

    Code: ES-SLC-HGTM
    Price 193.60 € VAT incl.
    ( 160.00 € VAT excl. )
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    5+ pcs.  – 169.40 € for pcs. -12%
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    High-temperature rotary level switch for bulk materials – a 230VAC electromechanical point-level control device designed for grains, animal feed, cement, pellets and other bulk materials in tanks, hoppers and silos. The high-temperature design allows operation from -20°C to +200°C, while the rotating SUS304 stainless steel paddle detects the material level by mechanical resistance. The device features an SPDT 5A / 250VAC contact, IP65 protection rating, G1" process connection and M20x1.5 cable entry. 

  • High-temperature rotary paddle level switch for bulk materials | 230VAC | up to +200°C | SPDT 5A | IP65

    High-temperature rotary paddle level switch – an electromechanical point level control device designed for bulk materials in tanks, hoppers, silos and process equipment where the process temperature may be significantly higher than under standard operating conditions. This model is designed for operation from -20°C to +200°C. A synchronous motor rotates the stainless steel paddle at approximately 1 rpm. As long as the bulk material does not contact the paddle, it rotates freely. When the material reaches the paddle and creates mechanical resistance, rotation stops and the internal mechanism switches the SPDT microswitch contact, which can be used for signalling, control or process automation.

    High-temperature version up to +200°C

    This model differs from the standard version by its high-temperature design. An additional extended cooling / thermal isolation section between the housing and the process connection helps keep the electrical and mechanical parts of the switch farther away from the hot process zone. The switch is designed for point level control of bulk materials where the process temperature may reach up to +200°C.

    230VAC
    Supply voltage
    +200°C
    Maximum operating temperature
    5A / 250VAC
    SPDT output contact
    IP65
    Enclosure protection rating

    Operating principle

    Condition Paddle operation Output response
    No material present The synchronous motor rotates the paddle at approximately 1 rpm. The switch remains in its normal state.
    Material reaches the paddle The bulk material creates mechanical resistance and stops the paddle from rotating. The internal mechanism switches the SPDT microswitch contact.
    Material level drops The paddle is released and can rotate again. The mechanism returns to its initial contact state.

    How does the high-temperature rotary level switch work?

    1. The switch is installed at the selected location in a tank, hopper or silo using the G1" process connection.
    2. The extended thermal isolation section keeps the main housing farther away from the hot process zone.
    3. When 230VAC power is connected, the synchronous motor begins rotating the SUS304 paddle.
    4. As long as there is no bulk material around the paddle, it rotates at approximately 1 rpm.
    5. When the material level rises to the paddle, the paddle is mechanically stopped.
    6. The internal mechanism detects the resistance and switches the SPDT microswitch contact.
    7. The contact signal is transmitted to a PLC, relay, alarm system or another compatible control circuit.
    8. When the material level drops and the paddle is released, the mechanism returns to its initial state.
    Operating temperature up to +200°C

    This version is designed for processes where the temperature limits of a standard level switch rated up to +80°C would be insufficient. The operating temperature range is from -20°C to +200°C max. The high-temperature version has an extended construction section between the process and the main housing, allowing the housing to be positioned farther away from the high-temperature zone.

    SPDT contact for the control system

    The integrated microswitch provides an SPDT changeover contact with an electrical rating of up to 5A / 250VAC. The contact can be used to transmit a point level signal to a PLC, contactor, interposing relay, visual or audible alarm, or other compatible control equipment.

    Construction and main components

    Component Parameter Function
    Synchronous motor 230VAC, 3W Rotates the sensing paddle at a constant low speed.
    High-temperature spacer section Approx. 60mm according to the dimensional drawing Keeps the main housing farther away from the hot process zone.
    Paddle SUS304 Directly contacts the monitored bulk material.
    Microswitch SPDT, 5A / 250VAC Provides the point-level contact signal.
    Process connection G1" Used for mechanical installation of the switch into a tank or process equipment.
    Cable entry M20x1.5 Used for routing power and signal wires.
    Terminal box Painted aluminium alloy Protects the internal electrical and mechanical components.

    Main dimensions

    Housing width 98mm
    Housing height to extended section 135mm
    High-temperature spacer section length 60mm
    Sensor section length according to drawing 100mm
    Shaft diameter Φ10mm
    Paddle width 100mm
    Paddle height 30mm
    Process connection G1"
    Electrical cable entry M20x1.5
    Sufficient clearance must be left for the paddle to rotate

    The 100mm wide paddle must be able to rotate freely and must not touch the tank wall, internal structures, pipes or other equipment. The installation location should be selected so that the material reaches the paddle naturally and the paddle is not damaged by a direct, strong flow of material.

    Technical specification

    Product type High-temperature rotary paddle level switch for bulk materials
    Operating principle Detection of mechanical resistance to the rotating paddle
    Supply voltage 230VAC
    Power consumption 3W
    Signal output Microswitch, SPDT
    Contact rating 5A / 250VAC
    Paddle rotation speed 1 rpm
    Paddle material SUS304 stainless steel
    Operating temperature -20°C ~ +200°C max.
    Version High-temperature
    Operating pressure Atmospheric / normal pressure
    Protection rating IP65
    Process connection G1"
    Electrical entry M20x1.5
    Terminal box material Painted aluminium alloy
    Housing width 98mm
    Housing height 135mm
    High-temperature spacer section 60mm
    Paddle dimensions Approx. 100x30mm

    Application in high-temperature processes

    For grain, animal feed, cement, pellets and other hot bulk materials

    The high-temperature rotary level switch can be used in various manufacturing and processing systems where the bulk material or process zone is hot. It is suitable for point level control in hoppers, silos, drying systems, cement production, plastics processing, chemical fibre production and other processes, provided that the operating conditions remain within the -20°C ~ +200°C temperature range and normal pressure limits.

    Advantages

    • Operating temperature up to +200°C allows use in high-temperature bulk material processes.
    • Extended high-temperature construction keeps the main housing farther away from the hot process zone.
    • Simple electromechanical operating principle does not require continuous analogue level measurement.
    • SPDT 5A / 250VAC contact allows the point-level signal to be transmitted to a control circuit.
    • SUS304 stainless steel paddle is designed for direct contact with bulk material.
    • 1 rpm paddle speed is designed for reliable mechanical detection of material presence.
    • IP65 protection rating protects the housing against dust and water jets in accordance with IP65 requirements.
    • G1" process connection is intended for mechanical installation into a tank or process unit.
    • M20x1.5 cable entry is intended for connecting power and signal wiring.
    • 3W power consumption is required to drive the paddle.

    Disadvantages / limitations

    • Designed for point level rather than continuous level measurement: the switch indicates whether the material has reached a specific point, but does not measure the exact level in metres or percentages.
    • Mechanical contact with the material: the paddle must physically contact the monitored bulk material.
    • +200°C is the maximum limit: the process temperature must not exceed the maximum permitted temperature of the product.
    • Not suitable for liquid level measurement: the operating principle is based on bulk material stopping the rotating paddle.
    • Normal operating pressure: the model is not intended for pressurised vessels without additional technical approval.
    • The installation location must be selected correctly: a strong direct stream of falling material may create mechanical load on the paddle.
    • Clearance is required for paddle rotation: there must be no internal structures or other obstructions around the paddle.

    Suitable for

    • High-temperature bulk material hoppers
    • Grain and animal feed drying and processing systems
    • Cement and bulk construction material production equipment
    • Hot powder and pellet tanks
    • Plastic pellet and plastics processing applications
    • Chemical fibre and other bulk raw material production
    • Process silos and storage tanks
    • High-level alarm applications
    • Low-level alarm applications
    • Automation of conveyor, dosing and filling systems

    Not suitable for

    • Processes where the temperature exceeds +200°C
    • Continuous level measurement in metres, centimetres or percentages
    • Conventional liquid level measurement
    • Pressurised vessels without additional technical approval
    • Installation where the paddle cannot rotate freely
    • Environments requiring a special Ex explosion-proof design unless such certification is provided for the specific model

    Practical application example

    In a process hopper containing hot bulk material, the switch is installed at the maximum permitted filling level. The extended 60mm construction section keeps the main housing farther away from the hot hopper wall and process zone. As long as the material does not reach the paddle, the 230VAC synchronous motor rotates it at approximately 1 rpm. When the material rises to the paddle, rotation stops, the SPDT contact switches, and the signal is transmitted to a controller that can stop the feed conveyor or activate a full-tank alarm.

    Frequently asked questions (FAQ)

    How does this version differ from a standard rotary level switch?

    The main difference is the higher permitted process temperature. This model is designed for operation up to +200°C and has an extended spacer section between the process and the main housing.

    What is the maximum operating temperature?

    The maximum operating temperature is +200°C.

    What is the full operating temperature range?

    The operating temperature range is from -20°C to +200°C max.

    What does this switch detect?

    It detects whether bulk material has reached a specific point in the tank. It is a point level switch rather than a continuous level transmitter.

    How does it detect the material?

    The paddle rotates continuously at low speed. When bulk material surrounds it and creates mechanical resistance, the paddle rotation stops and the internal mechanism switches the signal contact.

    What is the supply voltage?

    The switch supply voltage is 230VAC.

    What is the output signal?

    An SPDT microswitch contact is used, with an electrical rating of up to 5A / 250VAC.

    How fast does the paddle rotate?

    The paddle rotation speed is approximately 1 rpm.

    What is the paddle made of?

    The paddle is made of SUS304 stainless steel.

    What is the purpose of the extended 60mm section?

    It keeps the main switch housing farther away from the high-temperature process zone. This is one of the key construction differences of the high-temperature version.

    Can it be used in grain drying equipment?

    Yes, provided that the actual process temperature, pressure, material properties and other operating conditions are within the switch specifications.

    Can it be used in cement production equipment?

    Yes, for bulk material level control, provided that the process temperature does not exceed +200°C and the system operates under normal pressure conditions.

    Can it measure liquid level?

    No. This model is designed for bulk materials whose mechanical resistance can stop the rotating paddle.

    Can it be used as a high-level switch?

    Yes. When installed in the upper section of a tank, the contact signal can be used to stop filling or activate a full-tank alarm.

    Can it be used as a low-level switch?

    Yes. When correctly installed in the lower section of a tank, the change in contact state can be used to monitor the minimum material level.

    What is the process connection?

    A G1" process connection is used.

    What is the cable entry?

    The electrical cable entry is M20x1.5.

    What is the protection rating?

    The enclosure protection rating is IP65.

    Important high-temperature installation and electrical safety note

    The high-temperature rotary level switch must be installed so that the paddle can rotate freely and the main housing is not unnecessarily exposed to direct process heat. The extended 60mm construction section is designed to keep the housing farther away from the hot zone, but the process temperature must not exceed +200°C. The process connection, mechanical mounting and cable entry must be installed in accordance with the manufacturer’s requirements. Electrical 230VAC connection work must be carried out by a qualified specialist with the power supply disconnected before work begins. The 5A / 250VAC SPDT contact rating must not be exceeded. For pressurised, explosive or other special environments, equipment specifically designed and appropriately certified for those conditions must be selected.

    High-temperature rotary paddle level switch – a 230VAC electromechanical point level control device for bulk materials, designed for operation from -20°C to +200°C. It features a SUS304 paddle rotating at 1 rpm, SPDT 5A / 250VAC contact output, IP65 protection rating, G1" process connection, M20x1.5 cable entry and an extended high-temperature construction section. Suitable for point level control of grain, animal feed, cement, plastic pellets and other bulk materials in higher-temperature industrial processes.

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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