Industrial Solid State Semiconductor SSR Electronic Switching Relay DC-DC | DIN rail | 1-Phase | 40A | 5-200VDC | 3-32VDC
Code: ES-FCGT1-F40DD22This industrial solid-state switching relay model is a single-phase DC-DC relay, specifically designed for DIN rail mounting. It features reliable performance, durability, fast switching, and low energy loss. The relay is used in various industrial applications, especially where reliable and fast switching is required without the wear of mechanical parts.
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Technical Data:
Current Load:
Rated Current: 40A
Maximum Current: 40A (at nominal load)
Control Input Voltage:Input Voltage: 3-32VDC
Control Current: 7.5mA at 5VDC / 21mA at 12VDC / 36mA at 24VDC
Switching Output Voltage:Output Voltage: 5-200VDC
Minimum Voltage: 5VDC
Maximum Voltage: 200VDC
Switching Time:Turn-On Time: ≤ 10ms
Turn-Off Time: ≤ 10ms
Insulation Voltage:Insulation Voltage: ≥2500V AC between input and output.
Contact Type:Solid state (no moving parts), which helps avoid mechanical wear and increases relay durability.
Mounting Type:DIN Rail Mounting: A simple mounting system that allows easy integration into standard DIN rail systems in industrial control panels.
Protection Level:IP20: Protection against solid particles like dust, but no protection against moisture.
Operating Temperature:-30°C to +80°C, suitable for use in various industrial environments.
Housing:The housing is made of high-quality materials, ensuring resistance to temperature fluctuations and mechanical impacts.
Cooling:Integrated passive heatsink, which helps prevent overheating and ensures stable long-term operation even under maximum loads.
Functionality:Switching Mechanism:
The solid-state relay uses semiconductor components to perform switching between input and output, ensuring fast switching without the wear of physical contacts.
High Reliability:Due to its solid-state construction, this relay is resistant to vibrations and shocks, making it ideal for use in harsh conditions.
Silence and Energy Efficiency:No mechanical components, meaning the relay operates completely silently and requires no additional maintenance.
Fast Operation:Very fast switching (less than 10ms), which is especially important in industrial control processes.
Wide Application Range:Suitable for use in various automation systems, robotics, CNC machines, vehicle electronics, and energy distribution systems.
Safety:Overload and Overheating Protection:
The relay includes integrated protection against electrical overloads, which can cause circuit damage or device failure.
Overvoltage Protection:The device is protected against overvoltage, ensuring safety for connected devices and systems.
Insulation:High-level insulation between control and output circuits ensures no dangerous short-circuit situations occur.
IP20 Protection:While the relay offers protection against dust and solid particles, it must be used in dry and controlled environments to avoid damage from moisture or liquid exposure.
Certificates:CE Certification:
Complies with European Union safety and quality standards, ensuring the product is reliable and suitable for industrial projects.
RoHS Certification:Ensures that no hazardous materials, such as lead or mercury, were used in the manufacturing process, in line with European environmental standards.
Compatibility:Industrial Control Systems:
This SSR model is compatible with various industrial automation systems where reliable switching control is required at low voltages (from 5V to 200VDC).
Automation Control Panels:Can be mounted in various control panels using a standard DIN rail, allowing easy and convenient integration into industrial systems.
Application Areas:Industrial Automation Solutions: CNC machines, robotics control systems, industrial conveyors, and other automated systems.
Vehicle Electronics: Used in vehicle electrical systems, particularly where precise control of electrical currents is required.
Energy Distribution Systems: Ideal for small to medium power distribution and control systems where fast and reliable switching is required.
Solar and Renewable Energy Systems: Suitable for use with solar energy storage and distribution devices, control systems, and battery banks.
Summary: The industrial DC-DC solid-state switching relay is a reliable solution for automated and industrial environments where fast and precise switching is necessary. The relay offers durability, minimal maintenance, and easy integration via DIN rail mounting.Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.Solid-state relays (SSRs) and electromechanical contactors are used to perform similar functions – switching electrical circuits, controlling currents and loads in industrial or commercial systems. However, these two components differ significantly in their operating principles, longevity, speed, and reliability.
1. Operating Principle
Solid-State Relay (SSR):Operates using semiconductors such as triacs, thyristors, or MOSFET transistors. When a control signal is applied, the semiconductors start allowing current through the relay, creating a switching action without mechanical movement.
SSR relay switches current silently and without mechanical wear.
Electromechanical Contactor:Operates using an electromagnet that pulls or pushes an armature (moving part), thus connecting or disconnecting contacts. This switching causes mechanical movement and may generate noise (clicking sound).
Mechanical contacts wear over time due to continuous movement and contact surface wear.
SSR Advantage: Solid-state relays have no moving parts, making them more durable and reliable, especially with frequent switching.2. Longevity and Reliability
SSR:Since there are no mechanical parts, SSR relays are extremely long-lasting and can operate without maintenance for thousands of switching cycles. There is no risk of mechanical wear.
Contactor:Mechanical parts (contacts) wear over time, meaning electromechanical contactors have a limited lifespan and require maintenance or replacement after a certain number of cycles.
SSR Advantage: Longevity and almost zero maintenance make SSR superior for long-term use.3. Switching Speed
SSR:SSR relays switch extremely fast, within microseconds. This is very useful in industrial or automation systems that require fast and continuous switching.
Contactor:Electromechanical contactors switch slower, as the moving parts take time to engage or disengage. The switching duration is in milliseconds or longer, depending on the design.
SSR Advantage: Solid-state relays are much faster and can be used in applications where switching speed is critically important.4. Noise
SSR:Since SSR relays have no moving parts, they operate completely silently.
Contactor:Electromechanical contactors generate noise during switching due to the electromagnetic coil and movement of contacts. This noise may be undesirable in quiet environments.
SSR Advantage: SSR relays operate silently, making them more suitable for sensitive environments, such as hospitals or offices.5. Current Switching Capability
SSR:SSR relays are best suited for small to medium loads. They have some heat generation issues at higher currents and often require cooling elements (heatsinks).
Contactor:Electromechanical contactors are ideal for switching large currents because mechanical contacts can easily handle high loads without using semiconductors, which need additional cooling.
Contactor Advantage: Contactors can handle larger loads and are more suitable for high-current switching.6. Power Consumption
SSR:SSR relays require less power for control since they lack electromagnetic components and use very small control currents.
Contactor:Electromechanical contactors require a higher current to energize the coil, especially when maintaining the switched state for a long time.
SSR Advantage: SSR relays consume less power during the switching process.7. Protection and Reliability
SSR:SSR relays incorporate zero-crossing technology (zero-crossing switching), which reduces electrical noise and protects against current surges. However, they are sensitive to overheating and overloading, requiring thermal protection.
Contactor:Contactors are more resistant to electrical surges and short-term overloads, as mechanical contacts naturally withstand higher surges, but they tend to wear out and lose efficiency over time.
Contactor Advantage: Mechanical contactors are more resistant to large currents and surges, but SSR protection mechanisms are more effective in the long term.8. Cost
SSR:SSR relays are generally more expensive than traditional contactors due to the more complex semiconductor technology and their longevity.
Contactor:Electromechanical contactors are cheaper, as their manufacturing is simpler, but they often require additional maintenance or replacement after prolonged use.
Contactor Advantage: Contactors are cheaper, but long-term maintenance costs can diminish their initial cost advantage.This product is marked with the CE label, which confirms that it complies with all applicable European Union directives and regulations. CE marking is not just a formality – it is an important indicator of quality and safety, ensuring that the product has been properly assessed, tested, and can be safely used throughout the EU market.
CE certification means that the product has been evaluated according to the main criteria:
Safety requirements – ensures that the product does not pose a risk to the user or the environment
Electromagnetic compatibility (EMC) – the device does not interfere with other equipment and is resistant to external disturbances
Environmental standards – complies with current ecological and material usage requirements
Operational reliability – the product is suitable for long-term use according to its intended purposeCE marking allows this product to:
be legally supplied and used in all European Union countries
ensure a high level of quality and safety
be used in residential, commercial, and industrial environmentsThe CE mark is a declaration of the manufacturer’s responsibility, confirming that the product complies with all applicable standards and has been assessed according to EU legislation.
What does this mean for you as a buyer?
Safe use in everyday activities
Reliable performance and reduced risk of failure
Compliance with EU standards and requirements
Suitability for professional solutions
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