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  • LOTO lockout device for emergency STOP button | Ø22.5-30mm | plastic

    Code: ES-BS-03
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    LOTO push button and control switch lockout device – a transparent safety device designed to physically block electrical equipment control buttons, emergency STOP buttons and compatible switches during maintenance or repair work. The lockout is made of transparent polycarbonate (PC), allowing the status of the control element to remain visible, and is suitable for Ø22.5 mm and Ø30.5 mm mounting holes. It is designed for buttons up to Ø50 mm in diameter and up to 45 mm in height and is secured with a LOTO padlock. 

  • LOTO Push Button and Control Switch Lockout | Ø22.5 / Ø30.5 mm | for buttons up to Ø50 mm | transparent PC

    Transparent LOTO lockout designed to restrict access to an electrical equipment control button, emergency STOP button or compatible switch. The transparent body allows the status of the locked control element to remain visible, while the interchangeable bases are designed for Ø22.5 mm and Ø30.5 mm switch mounting holes. The lockout is suitable for buttons up to Ø50 mm in diameter and up to 45 mm in height.

    Main idea

    This is a universal transparent LOTO lockout designed to physically cover a control button or switch and prevent its operation during lockout. The horseshoe-shaped mounting base allows the lockout to be adapted not only to standard push buttons, but also to locations with raised nameplates or an off-centre rotary switch handle.

    Switch sizes
    Ø22.5 / Ø30.5 mm
    Max. button diameter
    Up to Ø50 mm
    Max. button height
    Up to 45 mm
    Material
    Transparent polycarbonate (PC)

    Operating principle

    The appropriately sized mounting base is installed around the control button or switch. The transparent protective cover is then placed onto the base, physically covering the control element and restricting direct access to it.

    The closed cover is secured with a lockout padlock. While the padlock is locked, the protective cover cannot be opened and the control button or switch remains physically inaccessible.

    What is the benefit of a transparent LOTO lockout?

    The transparent body allows the position of the locked button or switch to remain visible without opening the lockout. This maintains visual control of the control element while physically restricting the ability to press or turn it.

    Two mounting hole sizes – Ø22.5 and Ø30.5 mm

    Ø22.5 mm base
    Designed for switches and push buttons with a Ø22.5 mm mounting hole.
    Ø30.5 mm base
    Designed for switches and push buttons with a Ø30.5 mm mounting hole.

    Horseshoe-shaped mounting base

    The horseshoe-shaped mounting base allows the lockout to be used in locations where there is a raised nameplate around the control element or where the switch handle is not positioned exactly in the centre. This design provides greater mounting flexibility than a fully enclosed circular base.

    Transparent protective cover

    • Transparent construction.
    • The status of the locked control element remains visible.
    • The cover physically restricts access to the button or switch.
    • The opening design allows access to the control element after the lockout is removed.
    • Suitable for control elements up to Ø50 mm in diameter and up to 45 mm in height.

    Technical specifications

    Product type LOTO push button / control switch lockout
    Material Transparent polycarbonate (PC)
    Compatible mounting holes Ø22.5 mm and Ø30.5 mm
    Maximum button diameter Up to Ø50 mm
    Maximum button height Up to 45 mm
    Base design Horseshoe-shaped
    Purpose Blocking access to a push button or switch
    Visual inspection Yes, through the transparent cover

    Main dimensions

    Cover height Approx. 60 mm
    Cover size Approx. 60 mm
    Internal cover opening Approx. Ø46 mm
    Smaller base opening Ø22.5 mm nominal
    Larger base opening Ø30.5 mm nominal

    LOTO purpose

    The lockout can be used as a mechanical LOTO lockout device when access to a specific electrical equipment control button or switch must be restricted during maintenance or repair work. Once the control element is covered and the housing is secured with a lockout padlock, it cannot normally be pressed or turned.

    Main functions

    • LOTO lockout of a control button or switch.
    • Transparent protective cover.
    • The status of the button or switch remains visible.
    • Suitable for a Ø22.5 mm mounting hole.
    • Suitable for a Ø30.5 mm mounting hole.
    • For buttons up to Ø50 mm in diameter.
    • For buttons up to 45 mm in height.
    • Horseshoe-shaped mounting base.
    • Can be installed in locations with raised nameplates.
    • Can be adapted to off-centre rotary switch handles.

    Where is it used?

    • Electrical and automation control cabinets.
    • Industrial equipment control consoles.
    • Machine and mechanism control panels.
    • Emergency STOP buttons, if the dimensions are compatible.
    • Push-type control buttons.
    • Rotary switch handles, if their shape and dimensions are compatible.
    • LOTO procedures during maintenance and repair work.

    Use according to requirements

    For Ø22.5 mm switches
    The smaller mounting base is used for control elements with a Ø22.5 mm mounting hole.
    For Ø30.5 mm switches
    The larger base allows the lockout to be used with control elements featuring a Ø30.5 mm mounting hole.
    For non-standard positioning
    The horseshoe-shaped base simplifies installation near raised nameplates or off-centre handles.

    Practical use

    1. Check the mounting hole size of the control button or switch.
    2. Select the Ø22.5 mm or Ø30.5 mm base.
    3. Check that the control element does not exceed Ø50 mm in diameter and 45 mm in height.
    4. Install the base around the control element.
    5. Fit the transparent protective cover.
    6. Close the cover and secure it with a lockout padlock.
    7. Check that the control element cannot be pressed or turned without opening the lockout.

    Advantages

    • Transparent cover.
    • The status of the control element remains visible.
    • Two mounting sizes – Ø22.5 and Ø30.5 mm.
    • Suitable for buttons up to Ø50 mm.
    • Suitable for buttons up to 45 mm in height.
    • Horseshoe-shaped mounting base.
    • Can be adapted to raised nameplates.
    • Can be adapted to off-centre switches.
    • Suitable for LOTO lockout procedures.

    Limitations

    • The control element diameter must not exceed Ø50 mm.
    • The control element height must not exceed 45 mm.
    • The mounting hole must correspond to the Ø22.5 or Ø30.5 mm version.
    • Before installation, the shape of the specific switch and the available space around it must be checked.

    Installation and use notes

    • Before installation, check the switch mounting hole diameter.
    • Select the appropriate Ø22.5 or Ø30.5 mm base.
    • Check the actual external diameter and height of the button or switch.
    • The control element must physically fit inside the transparent cover.
    • After locking, check that the control element cannot be pressed or turned.
    • When using the device in a LOTO procedure, follow the lockout procedure established for the specific workplace.

    Quick selection guide

    LOTO | Ø22.5 / Ø30.5 mm | up to Ø50 mm | up to 45 mm height | transparent PC | horseshoe-shaped base
    Suitable when you need: a transparent LOTO lockout for a push button, emergency STOP button or compatible rotary switch.
    Check before purchasing: whether the mounting hole is Ø22.5 or Ø30.5 mm, whether the button diameter does not exceed Ø50 mm and whether its height does not exceed 45 mm.
    Important reminder: suitability for a specific control element depends not only on the mounting hole size, but also on the external shape, diameter and height of the button or handle, as well as the available installation space around it.

    FAQ

    1. What is this lockout intended for?
    To physically cover an electrical equipment control button or compatible switch and protect it against unwanted operation.
    2. Is this a LOTO device?
    Yes. The lockout can be used as a mechanical control-element lockout device in LOTO procedures.
    3. Which mounting hole sizes is it suitable for?
    Ø22.5 mm and Ø30.5 mm.
    4. What size button can it cover?
    Up to Ø50 mm in diameter and up to 45 mm in height.
    5. Can the button status remain visible?
    Yes. The transparent cover allows the control element inside to remain visible.
    6. What is the purpose of the horseshoe-shaped base?
    It allows the lockout to be more easily adapted to raised nameplates or off-centre rotary switch handles.
    7. Is it suitable for an emergency STOP button?
    Yes, provided that the mounting hole and external dimensions of the specific STOP button comply with the specified lockout parameters.
    8. Is it suitable for a rotary switch?
    Yes, provided that the handle dimensions fit inside the cover. The horseshoe-shaped base also allows adaptation to an off-centre handle.
    9. What is the cover size?
    The supplied dimensional diagram indicates an approximate cover height of 60 mm and an approximate size of 60 mm, with an internal opening of approximately Ø46 mm.

    LOTO Push Button and Switch Lockout | Ø22.5 / Ø30.5 mm | transparent PC

    Transparent LOTO lockout for control buttons and switches. The set is designed for Ø22.5 mm and Ø30.5 mm mounting holes, while the protective cover is suitable for control elements up to Ø50 mm in diameter and up to 45 mm in height. The horseshoe-shaped base allows more flexible installation around raised nameplates or off-centre rotary switches.

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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