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  • LOTO safety lockout kit | padlocks | lockout hasps | electrical plug lockout | valve lockouts | cable lockouts | circuit breaker lockouts | warning tags | 400x240x240mm | red/black

    Code: ES-BD-Z30
    Price 476.98 € VAT incl.
    ( 394.20 € VAT excl. )
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    Portable LOTO safety lockout kit – a 41-piece set designed for locking out hazardous energy sources of electrical and mechanical equipment during maintenance or repair work. The kit includes LOTO safety padlocks, lockout hasps, circuit breaker lockouts, electrical plug lockouts, valve lockouts, cable lockouts and warning tags. All components are stored in a convenient 400 × 240 × 240 mm two-level portable case. 

  • Portable LOTO Safety Lockout Kit | 41 pieces | for electrical and mechanical equipment lockout | in toolbox

    Portable LOTO safety lockout kit designed for locking out hazardous energy sources of electrical and mechanical equipment before maintenance or repair work. The kit includes different types of safety padlocks, lockout hasps, circuit breaker lockouts, electrical plug, valve and cable lockout devices, warning tags and other lockout accessories. All components are stored in a portable two-level toolbox.

    Main idea

    This is a LOTO lockout kit assembled in one toolbox for different energy isolation points. One kit provides the basic lockout devices required for electrical plugs, circuit breakers, valves and other control or energy supply points, while the portable toolbox allows the equipment to be conveniently transported between work locations.

    Kit contents
    41 pieces
    Toolbox dimensions
    400 × 240 × 240 mm
    Toolbox material
    Engineering PP plastic + stainless steel components
    Purpose
    Electrical and mechanical LOTO lockout

    Operating principle

    Before maintenance or repair work is carried out, the hazardous energy source is first identified and isolated. According to the specific isolation point, the appropriate lockout device from the kit is selected – for a circuit breaker, electrical plug, valve, cable lockout or another compatible component.

    The lockout device is secured with a safety padlock or, when control by several workers is required, with a lockout hasp. Warning LOTO tags are additionally used to indicate that the equipment is locked out and must not be operated.

    What is the benefit of a LOTO kit?

    Different lockout devices stored in one toolbox allow maintenance personnel to select the appropriate solution on site according to the specific energy isolation point. This is especially convenient when different types of electrical and mechanical equipment are used at the same facility.

    Lockout devices included in the kit

    Safety padlocks
    For individual locking of LOTO lockout points. The kit includes versions with both metal and insulated shackles.
    Lockout hasps
    Allow several individual employee padlocks to be attached to a single lockout point.
    Circuit breaker lockouts
    Several sizes of lockout devices for small, medium and larger circuit breakers.
    Electrical plug lockout
    Designed to physically isolate a disconnected electrical plug and prevent it from being connected to a socket.
    Cable lockout
    The flexible cable allows lockout of irregularly shaped or multiple interconnected isolation points.
    Valve lockout devices
    The kit includes several types of valve lockout devices, including round and adjustable designs.
    LOTO lockout tags
    Warning tags of the “DANGER / DO NOT OPERATE” type for marking locked-out equipment.
    Fastening ties
    Plastic fastening ties are included for attaching lockout tags or other small accessories.

    LOTO safety padlocks

    Safety padlock with metal shackle
    Body width approx. 40 mm, height approx. 46.5 mm. Internal shackle height approx. 38 mm, shackle diameter approx. Ø6 mm.
    Safety padlock with insulated shackle
    Body dimensions are similar, but the shackle is covered with insulating material.

    Lockout hasps

    The kit includes both metal and non-conductive lockout hasps for individual lockout by multiple workers.

    • Overall height of the metal lockout hasps – approx. 115–126 mm.
    • Body width – approx. 40 mm.
    • Padlock hole diameter – approx. Ø10 mm.
    • Length of the non-conductive lockout hasp – approx. 175 mm.
    • Cable / shackle diameter of the non-conductive lockout – approx. Ø6 mm.
    • Padlock holes – approx. Ø9 mm.

    Circuit breaker lockout devices

    The kit includes several different sizes of circuit breaker lockouts, allowing selection according to the lever and housing design of the specific circuit breaker.

    • Small circuit breaker lockout – approx. 51 mm long and 22 mm wide.
    • Medium-size version – approx. 69 mm long and 36 mm wide.
    • Larger version – approx. 70 mm long and 55 mm wide.
    • Compact circuit breaker lockouts are also included.
    • One adjustable breaker lockout has an adjustment range of approximately 53.3–62.2 mm.

    Electrical plug lockout

    The kit includes an electrical plug lockout with stated dimensions of approximately 118 × 92 × 65 mm. The electrical plug is enclosed inside the lockout body so that it cannot be connected to an electrical socket during lockout.

    Cable lockout

    The cable lockout is intended for lockout points that are inconvenient to secure using a standard lockout device. The body diameter is approximately 92.5 mm. The flexible metal cable is wrapped around or routed through the components being locked out.

    Valve lockout devices

    Round lockout device
    The kit includes round versions with different internal sizes. Approximate internal sizes of Ø19 mm and Ø44 mm.
    Adjustable valve lockout
    An adjustable lockout component is included, approximately 130 mm long, 97 mm high and with adjustable width.
    Larger adjustable lockout
    The supplied design is intended for adjustment ranges of approximately 53–62 mm and up to approximately 170 mm, depending on the lockout point.

    LOTO lockout tags

    Warning lockout tags are intended to clearly identify locked-out equipment. Tag size – approx. 75 × 145 mm. The tag includes space for additional information and uses clear “DANGER” and “DO NOT OPERATE” warnings.

    Portable LOTO toolbox

    • External dimensions – 400 × 240 × 240 mm.
    • Red and black construction.
    • Integrated carrying handle.
    • Metal front latch.
    • Two-level internal structure.
    • Removable upper tray for smaller accessories.
    • Larger lower compartment for larger lockout devices.
    • Toolbox material – engineering PP plastic.
    • 304 stainless steel is specified for the metal components.

    Two-level organisation

    The toolbox uses a two-level internal structure. Smaller lockout devices and accessories can be stored in the removable upper section, while larger lockouts, cables and other LOTO equipment can be stored in the lower compartment. This design makes sorting and transporting the equipment easier.

    Technical specifications

    Product type Portable LOTO safety lockout kit
    Kit size 41 pieces
    Purpose LOTO lockout of electrical and mechanical equipment
    Toolbox material Engineering PP plastic
    Metal toolbox components 304 stainless steel
    Toolbox dimensions 400 × 240 × 240 mm
    Toolbox colour Red / black
    Internal structure Two-level, with removable upper tray
    Groups of devices included in the kit Padlocks, lockout hasps, breaker lockouts, plug, valve and cable lockouts, lockout tags, fastening accessories

    Main functions

    • 41-piece LOTO lockout kit.
    • Lockout devices for electrical and mechanical equipment.
    • Safety padlocks.
    • Metal and non-conductive lockout hasps.
    • Several sizes of circuit breaker lockouts.
    • Electrical plug lockout device.
    • Cable lockout.
    • Valve lockout devices.
    • LOTO warning tags.
    • Portable two-level toolbox.

    Where is it used?

    • Manufacturing facilities.
    • Electrical maintenance work.
    • Mechanical equipment maintenance.
    • Repair and maintenance departments.
    • Industrial automation equipment maintenance.
    • Workplaces where LOTO energy isolation procedures are used.
    • Facilities where one specialist requires several different lockout devices.

    Use according to requirements

    For electrical work
    Lockout devices for circuit breakers, electrical plugs, safety padlocks and warning tags.
    For mechanical equipment
    Valve, cable and multi-padlock lockout devices for different isolation points.
    For mobile maintenance
    All devices are stored in one portable 400 × 240 × 240 mm toolbox.

    Practical use

    1. Identify all equipment energy sources and their isolation points.
    2. Select the appropriate lockout device from the kit for the specific point.
    3. Isolate the energy source according to the procedure established at the workplace.
    4. Install the selected lockout device.
    5. Secure it with an individual safety padlock or lockout hasp.
    6. Attach a warning lockout tag.
    7. Before starting work, check that the equipment cannot be accidentally re-energised.
    8. After the work is completed, return the lockout devices to their designated places in the toolbox.

    Advantages

    • 41-piece kit.
    • Electrical and mechanical lockout devices in one kit.
    • Several sizes of circuit breaker lockouts.
    • LOTO safety padlocks.
    • Lockout hasps.
    • Valve and electrical plug lockout devices.
    • Cable lockout.
    • LOTO warning tags.
    • Portable, organised toolbox.
    • Two-level internal toolbox design.

    Limitations

    • Not every device in the kit is suitable for every type or size of equipment.
    • Before lockout, compatibility with the specific breaker, valve, plug or other component must be checked.
    • The devices included in the kit do not replace the energy isolation procedure established by the company.

    Safety and use notes

    • Always select the LOTO lockout device according to the specific energy isolation point.
    • Before use, check that the selected lockout device physically fits the specific equipment.
    • The safety padlock must properly secure the selected lockout device.
    • When using lockout hasps, each worker must use their assigned individual padlock in accordance with the applicable work procedure.
    • A warning tag is an additional identification measure and does not replace physical energy isolation.
    • Before maintenance or repair work begins, it must be verified that the hazardous energy source has actually been isolated.

    Quick selection guide

    41 pieces | electrical + mechanical LOTO | 400×240×240 mm toolbox | padlocks | breaker lockouts | valves | plug | cable | tags
    Suitable when you need: one portable LOTO kit for a maintenance specialist or department where different types of electrical and mechanical equipment energy sources are locked out.
    Check before purchasing: whether the sizes of the included circuit breaker, electrical plug and valve lockout devices match the equipment used at your facility.
    Important reminder: the kit is intended for performing LOTO procedures, but the appropriate lockout solution must be selected according to the specific equipment, its energy isolation point and the safety procedure applied at the workplace.

    FAQ

    1. What kind of kit is this?
    This is a 41-piece portable LOTO safety lockout kit for locking out energy isolation points of electrical and mechanical equipment.
    2. Is a portable toolbox included?
    Yes. The kit is stored in a 400 × 240 × 240 mm portable toolbox with a carrying handle and removable upper tray.
    3. Are LOTO safety padlocks included?
    Yes. The kit includes padlocks intended for individual safety lockout.
    4. Can circuit breakers be locked out?
    Yes. The kit includes several sizes of circuit breaker lockout devices.
    5. Is an electrical plug lockout device included?
    Yes. The kit includes an electrical plug lockout.
    6. Does the kit include valve lockouts?
    Yes. Several valve lockout devices of different designs are included.
    7. Is a cable lockout included?
    Yes. The kit includes a flexible cable-type LOTO lockout.
    8. Are lockout tags included?
    Yes. The kit includes LOTO warning tags of the “DANGER / DO NOT OPERATE” type.
    9. Can several workers use one lockout point?
    Yes. Lockout hasps are included for this purpose, allowing several individual padlocks to be used at one lockout point.

    Portable LOTO Safety Lockout Kit | 41 pieces | in toolbox

    41-piece LOTO kit for locking out electrical and mechanical equipment, including safety padlocks, lockout hasps, circuit breaker lockouts, electrical plug, cable and valve lockout devices, and warning tags. The equipment is organised in a 400 × 240 × 240 mm two-level portable toolbox made of engineering PP plastic with stainless steel components.

    Illustrative image may have been created using AI. The appearance of the product may differ slightly from the image shown. Please refer to the technical specification.
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